Bike helmet with improved vent cover
View Patent ↗A helmet that includes vents in the shell and removable plugs that may be positioned in the vents to provide an airtight seal while maintaining the aerodynamic shape of the helmet. The vent has an outer vent opening in the outer wall surface of the shell and an inner vent opening in the inner wall surface of the shell. The plug includes a resilient lower surface and an upper surface opposite the resilient lower surface. The resilient lower surface has a lower peripheral lip that compresses when the plug is pushed through the outer vent opening and the inner vent opening and that subsequently expands after the lower peripheral lip passes through the inner vent opening so that the lower peripheral lip engages a portion of the inner wall surface of the shell. The upper surface has an upper peripheral lip configured to conform to a portion of the outer wall surface of the shell when the plug is inserted in the vent.
1. A helmet comprising:
a shell configured to receive a wearer's head, the shell having
an inner wall surface,
an outer wall surface,
a front region,
a rear region,
a crown region between the front region and the rear region, and
two side regions on opposite sides of the crown region;
a vent extending between the outer wall surface and the inner wall surface of the shell for venting heat from the wearer's head, the vent having an outer vent opening in the outer wall surface and an inner vent opening in the inner wall surface; and
a plug that may be removably positioned inside the vent to prevent air and water from passing through the vent, the plug including
a resilient lower surface having a lower peripheral lip that compresses when the plug is pushed through the outer vent opening and the inner vent opening and that subsequently expands after the lower peripheral lip passes through the inner vent opening so that the lower peripheral lip engages a portion of the inner wall surface of the shell, and
an upper surface opposite the resilient lower surface and having an upper peripheral lip configured to conform to a portion of the outer wall surface of the shell when the plug is inserted in the vent.
2. The helmet of claim 1 , the lower surface of the plug having a concave-shaped central portion from which the lower peripheral lip extends.
3. The helmet of claim 1 , the upper surface of the plug having a convex-shaped central portion and an angled sidewall extending upwardly and outwardly from the central portion from which the upper peripheral lip extends.
4. The helmet of claim 1 , further comprising a support bracket embedded within the shell around the inner vent opening for reinforcing the portion of the inner wall surface engaged by the lower peripheral lip of the plug.
5. The helmet of claim 4 , wherein the support bracket includes concentric inner and outer walls joined by a plurality of interconnecting ribs, the inner wall defining an internal opening that is coaxial with the inner vent opening.
6. The helmet of claim 5 , the support bracket further including a flange depending from the inner wall that provides an engagement surface for the lower peripheral lip of the plug.
7. The helmet of claim 1 , wherein the upper surface of the plug provides an airtight sealing contact with the portion of the outer wall surface of the helmet.
8. The helmet of claim 1 , wherein the plug is made of a material selected from the group consisting of: rubber, silicone, PVC, and polyethylene.
9. The helmet of claim 4 , wherein the support bracket is made of plastic.
10. A helmet comprising:
a shell configured to receive a wearer's head, the shell having
an inner wall surface,
an outer wall surface,
a front region,
a rear region,
a crown region between the front region and the rear region, and
two side regions on opposite sides of the crown region;
a plurality of vents, each vent extending between the outer wall surface and the inner wall surface of the shell for venting heat from the wearer's head and having an outer vent opening in the outer wall surface and an inner vent opening in the inner wall surface; and
a plurality of plugs that may be removably positioned inside the vents to prevent air and water from passing through the vents, each plug including
a resilient lower surface having a lower peripheral lip that compresses when the plug is pushed through the outer vent opening and the inner vent opening and that subsequently expands after the lower peripheral lip passes through the inner vent opening so that the lower peripheral lip engages a portion of the inner wall surface of the shell, and
an upper surface opposite the resilient lower surface and having an upper peripheral lip configured to conform to a portion of the outer wall surface of the helmet when the plug is inserted in the vent.
11. The helmet of claim 10 , further comprising a link configured to connect one of the plugs to at least one other plug.
12. The helmet of claim 10 , the lower surface of each of the plugs having a concave-shaped central portion from which the lower peripheral lip extends.
13. The helmet of claim 10 , further comprising a support bracket embedded within the shell around the inner vent openings for reinforcing the portions of the inner wall surface engaged by the lower peripheral lips of the plugs.
14. The helmet of claim 13 , wherein the support bracket includes a plurality of concentric inner and outer walls joined by a plurality of interconnecting ribs, the inner walls defining internal openings that are coaxial with the inner vent openings.
15. The plug assembly of claim 14 , the support bracket further including a plurality of flanges depending from the inner walls that provide engagement surfaces for the lower peripheral lips of the plugs.
16. A helmet comprising:
a shell configured to receive a wearer's head, the shell having
an inner wall surface,
an outer wall surface,
a front region,
a rear region,
a crown region between the front region and the rear region, and
two side regions on opposite sides of the crown region;
two pairs of vents located on the crown region of the shell, each pair of vents having a front vent proximate to the front region and a rear vent proximate to the rear region, each vent extending between the outer wall surface and the inner wall surface of the shell for venting heat from the wearer's head and having an outer vent opening in the outer wall surface and an inner vent opening in the inner wall surface;
two pairs of plugs removably positioned inside the two pairs of vents to block air and water from passing through the vents, each pair of plugs having a link that conforms to a shape of a portion of the crown region between the front vent and the rear vent and that connects the pair of plugs together, each plug having
a resilient lower surface having a lower peripheral lip that compresses when the plug is pushed through the outer vent opening and the inner vent opening, and
an upper surface opposite the resilient lower surface and having an upper peripheral lip configured to conform to a portion of the outer wall surface of the helmet when the plug is inserted in the vent; and
a support bracket embedded within the shell around the inner vent openings for receiving the resilient lower surfaces of the plugs so that the resilient lower surfaces of the plugs expand after their lower peripheral lips pass through the inner vent openings and engage the support bracket.
17. The helmet of claim 16 , wherein the link of each pair of plugs is integrally attached to the upper surfaces of its respective plugs.
18. The helmet of claim 16 , wherein the support bracket includes a plurality of concentric inner and outer walls joined by a plurality of interconnecting ribs, the inner walls defining internal openings that are coaxial with the inner vent openings.
19. The helmet of claim 16 , the upper surface of each of the plugs having a convex-shaped central portion and an angled sidewall extending upwardly and outwardly from the central portion from which the upper peripheral lip extends.
20. The helmet of claim 16 , the lower surface of each of the plugs having a concave-shaped central portion from which the lower peripheral lip extends.