IP Library Granted Patent US 11,177,471
Granted Patent B2
US 11,177,471 · App. 15/842,954 · Granted Nov 16, 2021

Anode materials for lithium ion batteries and methods of making and using same

Inventor: Fuxia Sun (Woodbury, MN)
Assignee: JOHNSON MATTHEY PUBLIC COMPANY LIMITED
H01M4/366C22C24/00C22C28/00H01M4/134H01M4/386H01M4/628H01M10/0525H01M4/621H01M4/625H01M2004/027
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Quick Facts
Patent No.
US 11,177,471
App. No.
15/842,954
Granted
Nov 16, 2021
Kind
B2
Abstract

An electrochemically active material includes a silicon alloy material having the formula: Si w M 1 x C y O z , where w, x, y, and z represent atomic % values and w+x+y+z=1; M 1 comprises a transition metal; w>0; x>0; y≥0; and z≥0. The electrochemically active material also includes a metal-based material having the formula: M 2 a O b A c, where a, b, and c represent atomic % values and a+b+c=1; M 2 comprises a metal; A is an anion; a>0; b≥0; and c≥0.

Claims (35)

1. An electrochemically negative active material capable of incorporation into an anode, the electrochemically negative active material comprising:

a silicon alloy material comprising an active phase having the formula:

Si w M 1 x C y O z ,

where w, x, y, and z represent atomic % values and w+x+y+z=1;

M 1 comprises Sn, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Zr, Mg, Al, W, Mo, B, or P; w >0;

x >0; y >0; and z >0; and

a metal-based material having the formula:

M 2 a O b A c,

where a, b, and c represent atomic % values and a+b+c=100%;

M 2 comprises Si, Ti, Mg, Mn, Co, Ni, Cu or Zn;

A is an anion;

a >0; b >0; and c >0, provided that at least one of b and c is not zero; and

wherein the silicon alloy material and the metal-based material contact one another.

2. The electrochemically negative active material according to claim 1 , wherein A is an anion comprising a hydroxide, nitrate, carbonate, sulfate, phosphate, acetate, fluoride, chloride, bromide, iodide, PO 3 , or P 2 O 7 .

3. The electrochemically negative active material according to claim 1 , wherein the electrochemically negative active material comprises the silicon alloy material in an amount of between 50 and 99 wt. %, based on the total weight of the electrochemically active material.

4. The electrochemically negative active material according to claim 3 , wherein the electrochemically negative active material comprises the metal-based material in an amount of between 0.1 and 20 wt. %, based on the total weight of the electrochemically active material.

5. The electrochemically negative active material according to claim 3 , wherein the Scherrer grain size of the active phase of the silicon alloy material is no greater than 50 nanometers.

6. The electrochemically negative active material according to claim 1 , wherein the silicon alloy material is present as particles, and wherein the metal-based material is present as a coating disposed on the particles.

7. A negative electrode composition comprising:

the electrochemically active material according to claim 1 ; and

a binder.

8. A negative electrode composition according to claim 7 , further comprising graphite.

9. A negative electrode comprising:

the negative electrode composition according to claim 7 ; and

a current collector.

10. An electrochemical cell comprising:

the negative electrode of claim 9 ;

a positive electrode comprising a positive electrode composition comprising lithium; and

an electrolyte comprising lithium.

11. An electronic device comprising the electrochemical cell according to claim 10 .

12. A method of making an electrochemical cell, the method comprising:

providing a positive electrode comprising a positive electrode composition comprising lithium;

providing a negative electrode according to claim 9 ;

providing an electrolyte comprising lithium; and

incorporating the positive electrode, negative electrode, and the electrolyte into an electrochemical cell.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 1, 2023
From: GELION TECHNOLOGIES PTY LTD
To: SICONA BATTERY TECHNOLOGIES PTY LTD
Reel/Frame 065735/0578 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 24, 2023
From: JOHNSON MATTHEY PLC
To: GELION TECHNOLOGIES PTY LTD
Reel/Frame 064364/0858 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 15, 2020
From: 3M INNOVATIVE PROPERTIES COMPANY; 3M COMPANY
To: JOHNSON MATTHEY PUBLIC COMPANY LIMITED
Reel/Frame 051524/0275 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 15, 2017
From: SUN, FUXIA
To: 3M INNOVATIVE PROPERTIES COMPANY
Reel/Frame 044404/0021 →
Continuity (2)
Provisional Application 62435240 · Dec 16, 2016
Related Publication 20180175390A1 · Jun 21, 2018