IP Library Granted Patent US 10,653,897
Granted Patent B2
US 10,653,897 · App. 15/844,939 · Granted May 19, 2020

Ultrasonic surgical instrument with modular end effector

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Quick Facts
Patent No.
US 10,653,897
App. No.
15/844,939
Granted
May 19, 2020
Kind
B2
Abstract

A surgical instrument having a transmission assembly, a transducer, and a handle assembly is configured for coupling the transmission assembly to the handle assembly using a locking mechanism. The locking mechanism is operable to restrict the rotational movement of an actuator coupling member and the transducer relative to the handle assembly. The locking mechanism may also be operable to lock a trigger of the handle assembly in a first position. An inner tubular actuating member of the transmission assembly may be threadably attachable to the actuator coupling member or the actuator coupling member may include a latching mechanism to couple to a flared portion of the inner tubular actuating member. A waveguide of the transmission assembly may also be threadably attachable to the transducer. In one alternative, the trigger may be configured to operate the locking mechanism, either in the first position or when pivoted distally to a third position.

Claims (52)

1. A surgical instrument comprising:

(a) a body assembly, wherein the body assembly includes an aperture at a distal end of the body assembly;

(b) a shaft assembly defining a longitudinal axis, wherein a proximal portion of the shaft assembly is configured to be longitudinally inserted into the aperture of the body assembly, wherein the shaft assembly comprises:

(i) an actuating member configured to releasably engage the body assembly such that a proximal portion of the actuating member is longitudinally removable from within the aperture, and

(ii) an acoustic waveguide disposed within the actuating member,

(c) an end effector, wherein the end effector is coupled to a distal end of the shaft assembly; and

(d) a transducer, wherein a proximal end of the waveguide is configured to releasably engage the transducer such that the proximal end of the waveguide is longitudinally removable from within the aperture,

wherein the actuating member is configured to longitudinally engage the body assembly as the waveguide longitudinally engages the transducer upon longitudinal insertion into the aperture, and

wherein the actuating member is configured to longitudinally release from the body assembly as the waveguide longitudinally releases from the transducer upon longitudinal removal from the aperture.

2. The surgical instrument of claim 1 , wherein the shaft assembly includes a rotation knob, wherein the rotation knob is configured to rotate the actuating member relative to the body assembly.

3. The surgical instrument of claim 2 , wherein the rotation knob comprises a connector that is configured to couple to the body assembly when the actuating member is longitudinally received within the aperture of the body assembly, and wherein the connector is further configured to decouple from the body assembly when the actuating member is longitudinally removed from within the aperture of the body assembly.

4. The surgical instrument of claim 1 , wherein the aperture is sized and shaped to receive a proximal end of the actuating member.

5. The surgical instrument of claim 1 , wherein the aperture includes a seal configured to fluidly seal the shaft assembly to the body assembly.

6. The surgical instrument of claim 1 , wherein the actuating member includes a threaded portion at a proximal end opposite of the end effector.

7. The surgical instrument of claim 6 , wherein the threaded portion is configured to mesh with a complementary threaded portion of the body assembly such that the threaded portion of the actuating member is configured to engage the complementary threaded portion of the body assembly to thereby securely attach the actuating member to the body assembly.

8. The surgical instrument of claim 7 , wherein the actuating member is configured to communicate with the end effector through engagement of the threaded portion of the actuating member and the complementary threaded portion of the body assembly.

9. The surgical instrument of claim 8 , wherein the end effector comprises a blade and a clamp arm, wherein the blade is coupled to the waveguide.

10. The surgical instrument of claim 9 , wherein the actuating member is configured to pivot the clamp arm relative to the blade in response to actuation of the actuating member.

11. The surgical instrument of claim 1 , wherein the waveguide includes a threaded portion at a proximal end opposite of the end effector.

12. The surgical instrument of claim 11 , wherein the threaded portion of the waveguide is configured to mesh with a complementary threaded portion of the transducer such that the threaded portion of the waveguide is configured to mesh with the threaded portion of the transducer to thereby couple the waveguide to the transducer.

13. The surgical instrument of claim 1 , wherein the body assembly comprises a locking mechanism that is operable to selectively restrict rotational movement of the transducer relative to the body assembly.

14. The surgical instrument of claim 13 , wherein the locking mechanism is further operable to selectively restrict rotational movement of the actuating member relative to the body assembly.

15. The surgical instrument of claim 1 , wherein the body assembly comprises a proximal aperture sized and shaped to receive the transducer therein such that the body assembly is configured to receive the transducer through the proximal aperture.

16. A surgical instrument comprising:

(a) a shaft assembly including:

(i) a tube,

(ii) an end effector, and

(iii) a waveguide,

wherein the tube is coaxially disposed about the waveguide, wherein the end effector is positioned at a distal end of the shaft assembly; and

(b) a body assembly including:

(i) a transducer,

(ii) an actuator coupling member, and

(iii) a locking mechanism,

wherein the shaft assembly extends distally from the body assembly;

wherein the body assembly is configured to receive the tube and the waveguide such that the tube and the waveguide are selectively insertable into the body assembly;

wherein a proximal end of the tube is configured to engage the actuator coupling member, wherein a proximal end of the waveguide is configured to engage the transducer; and

wherein the locking mechanism is operable to selectively engage and restrict rotational movement of the actuator coupling member and the transducer when the tube and the waveguide are respectively rotated against the actuator coupling member and the transducer.

17. The surgical instrument of claim 16 , wherein the end effector comprises a blade and a clamp arm, wherein the blade is coupled to the waveguide, wherein the clamp arm is coupled to the tube and is pivotable relative to the blade.

18. The surgical instrument of claim 16 , wherein the tube includes an attachment feature at a proximal end, wherein the attachment feature of the tube is configured to engage with an attachment feature of the body assembly such that engaging the attachment feature of the tube with the attachment feature of the body assembly securely attaches the tube to the body assembly.

19. The surgical instrument of claim 16 , wherein the waveguide includes an attachment feature at a proximal end, wherein the attachment feature of the waveguide is configured to engage with an attachment feature of the transducer such that engaging the internal attachment feature of the waveguide with the attachment feature of the transducer couples the waveguide to the transducer.

20. A surgical instrument comprising:

(a) a transducer configured to generate ultrasonic vibrations;

(b) a transmission assembly comprising:

(i) a waveguide, and

(ii) an actuating member coaxially disposed about the waveguide;

(c) an end effector coupled to a distal end of the transmission assembly; and

(c) a body assembly comprising:

(i) an actuator coupling member,

(ii) a trigger coupled to the actuator coupling member, and

(iii) a locking mechanism;

wherein the transmission assembly is configured to attach to a distal end of the body assembly, wherein a portion of the actuating member is selectively insertable into the body assembly such that the actuating member is configured to selectively engage and disengage the body assembly; and

wherein the locking mechanism is operable to selectively engage and restrict the rotational movement of the actuator coupling member and the transducer relative to the body assembly when the actuating member and the waveguide are respectively rotated against the actuator coupling member and the transducer.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 27, 2021
From: ETHICON LLC
To: CILAG GMBH INTERNATIONAL
Reel/Frame 056601/0339 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 23, 2018
From: BOUDREAUX, CHAD P.; HOUSER, KEVIN L.
To: ETHICON LLC
Reel/Frame 045014/0188 →