IP Library Granted Patent US 10,358,964
Granted Patent B2
US 10,358,964 · App. 15/846,253 · Granted Jul 23, 2019

Increased NO

Inventors: Ceren Aydin (Audubon, PA); Sougato Chatterjee (Audubon, PA); Raymond Conway (Audubon, PA); Mojghan Naseri (Audubon, PA)
Assignee: Johnson Matthey Public Limited Company
F01N3/2066F01N3/035F01N3/0807F01N3/0842F01N3/106F01N3/2892F01N13/009F01N13/0093F01N13/0097F01N2240/16F01N2240/38F01N2250/02F01N2570/18F01N2610/02F01N2610/03F01N2610/06Y02T10/24
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Quick Facts
Patent No.
US 10,358,964
App. No.
15/846,253
Granted
Jul 23, 2019
Kind
B2
Abstract

Exhaust purification system and methods for the reduction of emissions from an exhaust stream, including an upstream catalyst coupled with a passive NO x adsorber catalyst; means to contact the exhaust stream with ozone, to react NO in the exhaust stream with the ozone to produce NO 2 ; and an SCR catalyst.

Claims (26)

1. An exhaust purification system for the reduction of emissions from an exhaust stream, comprising, in order:

a. an upstream catalyst coupled with a passive NO x adsorber catalyst;

b. means to contact the exhaust stream with ozone, to react NO in the exhaust stream with the ozone to produce NO 2 ;

c. an SCR catalyst.

2. The system of claim 1 , wherein the upstream catalyst comprises an oxidation catalyst and/or a cold start catalyst.

3. The system of claim 1 , wherein the passive NO x adsorber catalyst comprises a filter substrate.

4. The system of claim 1 , wherein the upstream catalyst and the passive NOx adsorber catalyst are included on a single substrate.

5. The system of claim 1 , further comprising a means for heating the exhaust gas upstream of the means to contact the exhaust stream with ozone.

6. The system of claim 1 , further comprising an SCRF catalyst located upstream of the SCR catalyst.

7. The system of any claim 1 , further comprising an ASC downstream of the SCR catalyst.

8. A method of reducing emissions from an exhaust stream, comprising:

a. contacting the exhaust stream with an upstream catalyst coupled with a passive NOx adsorber catalyst;

b. oxidizing NO to NO 2 by contacting the exhaust stream with ozone;

c. selectively catalytically reducing NO 2 to nitrogen by contacting the NO 2 produced from the oxidizing step with a reductant in the presence of an SCR catalyst.

9. The method of claim 8 , wherein the upstream catalyst comprises an oxidation catalyst and/or a cold start catalyst.

10. The method of claim 8 , wherein the passive NO x adsorber catalyst comprises a filter substrate.

11. The method of claim 8 , wherein the upstream catalyst and the passive NOx adsorber catalyst are included on a single substrate.

12. The method of claim 8 , further comprising heating the exhaust stream upstream of the SCR catalyst.

13. The method of claim 12 , wherein the exhaust stream is heated before contacting the exhaust stream with ozone.

14. The method of claim 8 , wherein the ozone is injected into the exhaust stream.

15. The method of claim 8 , wherein step c further comprises contacting the exhaust stream with an SCRF catalyst located upstream of the SCR catalyst.

16. The method of claim 8 , wherein about 20 wt % to about 80 wt % of the NO in the exhaust stream contacting the ozone is reacted with the ozone to produce NO 2 .

17. The method of claim 8 , wherein the exhaust stream comprises a NO 2 /NO x % value of about 20 wt % to about 70 wt % at initiation of step C.

18. The method of claim 8 , wherein step b is carried out at exhaust stream temperatures of 30° C. to 250° C.

19. The method of claim 8 , wherein NOx conversion of the method is higher than NOx conversion of a method which is equivalent except lacks step b.

20. The method of claim 13 , wherein NOx conversion of the method is higher than NOx conversion of a method which is equivalent except lacks step b and the heating step.

Assignments (2)
CHANGE OF ADDRESS Recorded Jan 14, 2026
From: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
To: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
Reel/Frame 074703/0733 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 18, 2019
From: AYDIN, CEREN; CHATTERJEE, SOUGATO; CONWAY, RAYMOND; NASERI, MOJGHAN
To: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
Reel/Frame 048627/0745 →
Continuity (2)
Provisional Application 62435931 · Dec 19, 2016
Related Publication 20180171850A1 · Jun 21, 2018