Low insertion force tab receptacle

1. A receptacle terminal for receipt of a mating terminal therein, the receptacle terminal having a contact portion comprising:

a bottom wall;

resilient contact arms extending from the bottom wall;

the resilient contact arms having resilient contact sections and mating terminal engagement members, the mating terminal engagement members forming a projection receiving opening;

a spring arm extending from the bottom wall toward the mating terminal engagement members, the spring arm having a projection which extends from the spring arm to create a raised area on an inner surface of the spring arm to engage the mating terminal;

wherein prior to the receipt of the mating terminal, the projection of the spring arm is positioned in the projection receiving opening of the mating terminal engagement members, allowing the portions of the spring arm to be positioned proximate the mating terminal engagement members.

2. The terminal as recited in claim 1 , wherein each respective mating terminal engagement member of the mating terminal engagement members of each respective resilient contact arm of the resilient contact arms has an end surface which is spaced from the resilient contact section of the respective resilient contact arm, the end surfaces of the resilient contact arms are positioned proximate to each other, but are spaced apart to form a slot, the width of the slot being large enough to allow the end surfaces to move independently of each other, the width of the slot being minimized to increase the beam length of the spring arms, wherein the increased beam length allows the spring arms to move without taking a permanent set, failing or yielding.

3. The terminal as recited in claim 2 , wherein the end surfaces have recesses which extend from the end surfaces toward respective resilient contact sections of the resilient contact arms, the recesses are aligned to form the projection receiving opening.

4. The terminal as recited in claim 1 , wherein prior to receipt of the mating terminal in the terminal, the projection and the spring arm are not provided in mechanical or electrical contact with the mating terminal engagement members and the spring arm is spaced from the mating terminal engagement members by a distance of between approximately 0.02 inches to 0.032 inches.

5. The terminal as recited in claim 1 , wherein the mating terminal engagement surfaces have an arcuate configuration.

6. The terminal as recited in claim 1 , wherein the mating terminal engaging members have lead-in surfaces provided to help guide the mating terminal into the receptacle terminal.

7. The terminal as recited in claim 1 , wherein the mating terminal engaging members extend from the resilient contact sections toward the bottom wall, mating terminal engagement surfaces of the mating terminal engaging members are positioned at a top of a mating slot of the receptacle terminal.

8. The terminal as recited in claim 1 , wherein openings extend through the resilient contact arms, with first resilient contact sections of the resilient contact sections and second resilient contact section of the resilient contact sections extending on either side of the openings, the first resilient contact sections and the second resilient contact sections having arcuate portions which extend from the bottom wall to mating terminal engaging members.

9. The terminal as recited in claim 8 , wherein at least one of the first resilient contact sections and the second resilient contact sections have a width proximate the bottom wall which is greater than a width of proximate the mating terminal engaging member, wherein the width proximate the bottom wall distribute forces to the bottom wall.

10. The terminal as recited in claim 9 , wherein the first resilient contact sections and the second resilient contact sections have different sizes.

11. A receptacle terminal for receipt of a mating terminal therein, the receptacle terminal comprising:

a bottom wall;

resilient contact arms extending from opposed sides of the bottom wall;

the resilient contact arms having resilient contact sections and mating terminal engagement members, end surface of the mating terminal engagement members having recesses which extend from the end surfaces toward respective resilient contact sections of the resilient contact arms, the recesses are aligned to form a projection receiving opening;

a spring arm extending from the bottom wall toward the mating terminal engagement members, the spring arm having a projection which extends from the spring arm to create a raised area on an inner surface of the spring arm to engage the mating terminal;

wherein prior to the receipt of the mating terminal, the projection of the spring arm is positioned in the projection receiving opening of the mating terminal engagement members, allowing the portions of the spring arm to be positioned proximate the mating terminal engagement members.

12. The terminal as recited in claim 11 , wherein the end surfaces of the resilient contact arms are positioned proximate to each other, but are spaced apart to form a slot, the width of the slot being large enough to allow the end surfaces to move independently of each other, the width of the slot being minimized to increase the beam length of the spring arms, wherein the increased beam length allows the spring arms to move without taking a permanent set, failing or yielding.

13. The terminal as recited in claim 12 , wherein prior to receipt of the mating terminal in the terminal, the spring arm is spaced from the mating terminal engagement members by a distance of between approximately 0.02 inches to 0.032 inches.

14. The terminal as recited in claim 12 , wherein the mating terminal engagement surfaces have an arcuate configuration.

15. The terminal as recited in claim 12 , wherein the mating terminal engaging members have lead-in surfaces provided to help guide the mating terminal into the receptacle terminal.

16. The terminal as recited in claim 12 , wherein the mating terminal engaging members extend from the resilient contact sections toward the bottom wall, mating terminal engagement surfaces of the mating terminal engaging members are positioned at a top of a mating slot of the receptacle terminal.

17. The terminal as recited in claim 12 , wherein openings extend through the resilient contact arms, with first resilient contact sections of the resilient contact sections and second resilient contact section of the resilient contact sections extending on either side of the openings, the first resilient contact sections and the second resilient contact sections having arcuate portions which extend from the bottom wall to mating terminal engaging members.

18. The terminal as recited in claim 17 , wherein at least one of the first resilient contact sections and the second resilient contact sections have a width proximate the bottom wall which is greater than a width of proximate the mating terminal engaging member, wherein the width proximate the bottom wall distribute forces to the bottom wall.

19. The terminal as recited in claim 18 , wherein the first resilient contact sections and the second resilient contact sections have different sizes.

20. A receptacle terminal for receipt of a mating terminal therein, the receptacle terminal comprising:

a bottom wall;

resilient contact arms extending from opposed sides of the bottom wall;

the resilient contact arms having resilient contact sections and mating terminal engagement members;

openings extend through the resilient contact arms, with first resilient contact sections of the resilient contact sections and second resilient contact section of the resilient contact sections extending on either side of the openings;

end surface of the mating terminal engagement members having recesses which extend from the end surfaces toward respective resilient contact sections of the resilient contact arms, the recesses are aligned to form a projection receiving opening, the mating terminal engaging members extending from the resilient contact sections toward the bottom wall, mating terminal engagement surfaces of the mating terminal engaging members are positioned at a top of a mating slot of the receptacle terminal;

a spring arm extending from the bottom wall toward the mating terminal engagement members, the spring arm having a projection which extends from the spring arm to create a raised area on an inner surface of the spring arm to engage the mating terminal;

wherein prior to the receipt of the mating terminal, the projection of the spring arm is positioned in the projection receiving opening of the mating terminal engagement members, allowing the portions of the spring arm to be positioned proximate the mating terminal engagement members.