IP Library Granted Patent US 10,654,747
Granted Patent B2
US 10,654,747 · App. 15/852,247 · Granted May 19, 2020

Solar control coatings with subcritical copper

Inventors: Adam D. Polcyn (Pittsburgh, PA); Paul A. Medwick (Wexford, PA); Andrew V. Wagner (Pittsburgh, PA); Paul R. Ohodnicki (Allison Park, PA); James P. Thiel (Pittsburgh, PA); Dennis J. O'Shaughnessy (Allison Park, PA); Benjamin Lucci (Pittsburgh, PA)
Assignee: Vitro Flat Glass LLC
C03C17/3429C03C17/36C03C17/366C03C17/3639C03C17/3644C03C17/3647C03C17/3649C03C17/3689
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Quick Facts
Patent No.
US 10,654,747
App. No.
15/852,247
Granted
May 19, 2020
Kind
B2
Abstract

A coated article includes a substrate, a first dielectric layer, a subcritical metallic layer having discontinuous metallic regions, a primer over the subcritical layer, and a second dielectric layer over the primer layer. The primer can be a nickel-chromium alloy. The primer can be a multilayer primer having a first layer of a nickel-chromium alloy and a second layer of titania.

Claims (33)

1. A coated article having a tinted appearance in reflection and/or transmission, comprising:

a substrate;

a first dielectric layer;

a subcritical metallic layer having discontinuous metallic regions and having a thickness less than 90 Å, wherein the subcritical metallic layer consists of copper; and

a second dielectric layer over the subcritical metallic layer.

2. The article of claim 1 further comprising a primer positioned between the second dielectric layer and the subcritical metallic layer and is deposited directly onto the subcritical metallic layer, wherein the primer is selected from titanium, silicon-aluminum alloys, nickel alloys, alloys containing nickel and chromium, cobalt alloys, alloys containing cobalt and chromium, copper, aluminum, silicon, nickel-chromium alloy, zirconium, mixtures thereof, and alloys thereof, and wherein the primer is deposited as a metal and subsequently oxidized.

3. The article of claim 2 , wherein the primer comprises a nickel-chromium alloy.

4. The article of claim 2 , wherein the primer is deposited as a metal and subsequently oxidized.

5. The article of claim 2 wherein the article consists of the substrate, the first dielectric layer, the subcritical metallic layer, the primer, and the second dielectric layer, and further consists of a protective layer over the second dielectric layer.

6. The article of claim 1 , wherein the second dielectric layer comprises a zinc oxide layer, and a zinc stannate layer over the zinc oxide layer.

7. A coated article having a tinted appearance in reflection and/or transmission, comprising:

a substrate;

a first dielectric layer comprising zinc oxide;

a second dielectric layer over the first dielectric layer comprising zinc stannate;

a subcritical metallic layer over the second dielectric layer having discontinuous metallic regions and having a thickness less than 90 Å, wherein the subcritical metallic layer consists of copper; and

a primer layer over the subcritical metallic layer comprising a metal deposited as titanium and subsequently oxidized to titania;

a third dielectric layer over the primer layer comprising zinc oxide;

a fourth dielectric layer over the third dielectric layer comprising zinc stannate; and

a protective layer.

8. The article of claim 7 , wherein the article is clear.

9. The article of claim 7 , wherein the copper in the subcritical metallic layer is deposited at least at 300 watts of power.

10. A method of tinting or coloring an article without adding a special colorant to a glass batch comprising:

providing a clear float glass;

selecting a first dielectric layer, a subcritical metallic layer having discontinuous metallic regions and consisting of copper, a primer layer and a second dielectric layer that will provided a tint or color for the article;

depositing the first dielectric layer over the clear float glass;

depositing the subcritical metallic layer over the first dielectric layer;

depositing a primer layer as a metal over the subcritical metallic layer at a thickness in a range of 5 Å to 50 Å;

oxidizing the primer layer after it has been deposited over the subcritical metallic layer; and

depositing the second dielectric layer over the primer layer.

11. The method according to claim 10 , wherein the metal for the primer layer comprising titanium.

12. The method according to claim 10 , wherein the first dielectric comprises zinc-tin oxides or zinc oxide.

13. The method according to claim 10 , wherein the second dielectric comprises zinc-tin oxides or zinc oxide.

14. The method according to claim 10 , wherein the thickness for the subcritical metallic layer is less than 90 Å.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 21, 2020
From: POLCYN, ADAM D.; MEDWICK, PAUL A.; WAGNER, ANDREW V.; OHODNICKI, PAUL R., JR.; O'SHAUGHNESSY, DENNIS J.; THIEL, JAMES P.; LUCCI, BENJAMIN
To: VITRO FLAT GLASS LLC
Reel/Frame 052456/0009 →