Battery installation system and method therefor
A system includes a chassis assembly, a first boss component secured to the chassis assembly, and a second boss component secured to the chassis assembly. A first tab-bracket is secured to the first boss component and a second tab bracket is secured to the second boss component. Each tab-bracket includes a portion having adhesive applied thereon. A battery is affixed to the adhesive at the first tab-bracket and to the adhesive at the second tab-bracket after the tab-brackets are secured to the boss components.
1. A method comprising:
determining a first boss layout at a chassis assembly of an information handling system based on physical dimensions of a first battery, the boss layout identifying locations of individual boss components;
securing a first boss component at a first identified location of chassis assembly;
securing a second boss component at a second identified location of the chassis assembly;
securing a first tab-bracket to the first boss component, the first tab-bracket including a portion having an adhesive applied thereon;
securing a second tab-bracket to the second boss component, the second tab-bracket including a portion having the adhesive applied thereon; and
affixing the first battery to the adhesive at the first and second tab-brackets.
2. The method of claim 1 , further comprising:
determining a second boss layout at a chassis assembly of a second information handling system, the second boss layout identifying locations of individual boss components, the second boss layout different than the first boss layout;
securing boss components the chassis assembly of at the second information handling system based on the second boss layout;
securing a tab-bracket insert of the second information handling system at each of the boss components of the second information handling system, the tab-brackets of the second information handling system including a portion having the adhesive applied thereon; and
affixing a second battery to the adhesive at the tab-brackets of the second information handling system.
3. The method of claim 1 , further comprising applying the adhesive to the first tab-bracket after securing the first tab-bracket at the first boss component.
4. The method of claim 1 , further comprising applying the adhesive to the first tab-bracket before securing the first tab-bracket at the first boss component.
5. The method of claim 1 , wherein the adhesive is initially covered by a protective material, the method further comprising removing the protective material before affixing the first battery to the adhesive.
6. The method of claim 1 , further comprising:
performing a free fall drop test of the information handling system and affixed battery;
determining that the first tab-bracket failed to withstand the free fall drop test; and
selecting an alternative tab-bracket from a plurality of tab-bracket components, the alternative tab-bracket having physical characteristics different than physical characteristics of the first tab-bracket.
7. The method of claim 1 , further comprising selecting the first tab-bracket from a plurality of alternative tab-brackets having different physical characteristics, the selecting based on a free fall drop specification of the information handling system.
8. The method of claim 1 , wherein the first and second tab-brackets comprise a metal.
9. The method of claim 1 , further comprising selecting the first tab-bracket from a plurality of alternative tab-brackets based on a thickness of metal used to fabricate the tab-brackets.
10. The method of claim 1 , further comprising selecting the first tab-bracket from a plurality of alternative tab brackets based on a tensile strength of each of the alternative tab-brackets.
11. The method of claim 1 , wherein the first tab-bracket includes a first opening to receive a threaded fastener and a second opening to receive an alignment pin included at the first boss component.
12. An information handling system comprising:
a chassis assembly;
a first boss component secured to the chassis assembly;
a second boss component secured to the chassis assembly;
a first tab-bracket secured to the first boss component, the first tab-bracket including a portion having adhesive applied thereon;
a second tab bracket secured to the second boss component, the tab-bracket including a portion having adhesive applied thereon; and
a battery affixed to the adhesive at the first tab-bracket and to the adhesive at the second tab-bracket, the battery affixed to the adhesive at the first and the second tab-bracket after the first tab-bracket is secured to the first boss component and the second tab-bracket is secured to the second boss component.
13. The information handling system of claim 12 , wherein the battery is affixed to the adhesive at the first tab-bracket and to the adhesive at the second tab-bracket when locations of the first and the second boss components correspond to a first boss layout and when the locations of the first and second boss component correspond to a second boss layout, the first and second boss layouts identifying locations of boss components, the second boss layout different than the first boss layout being.
14. The information handling system of claim 12 , wherein a location of the first boss component and a location of the second boss component are determined based on arrangement of other components at the chassis assembly.
15. The information handling system of claim 12 , wherein the adhesive is applied to the first tab-bracket after securing the first tab-bracket at the first boss component.
16. The information handling system of claim 12 , wherein the adhesive is applied to the first tab-bracket before securing the first tab-bracket at the first boss component.
17. The information handling system of claim 12 , wherein the first tab-bracket is selected from a plurality of alternative tab-brackets having different physical characteristics based on a free fall drop specification of the information handling system.
18. The information handling system of claim 12 , wherein the first tab-bracket includes a first opening to receive a threaded fastener and a second opening to receive an alignment pin included at the first boss component.
19. A method comprising:
determining a first boss layout at a first chassis assembly of at a first information handling system, the first boss layout determined based on a first battery having first physical dimensions;
determining a second boss layout at a second chassis assembly of a second information handling system, the second boss layout determined based on a second battery having the first physical dimensions;
securing bosses at the first chassis assembly according to the first boss layout;
securing bosses at the second chassis assembly according to the second boss layout;
securing a first tab-bracket at a first boss at the first chassis assembly, the first tab-bracket including a portion having an adhesive applied thereon;
securing a second tab-bracket at a first boss at the second chassis assembly, the second tab-bracket including a portion having an adhesive applied thereon;
affixing the first battery to the adhesive at the first tab-bracket; and
affixing the second battery to the adhesive at the second tab-bracket.
20. The method of claim 19 , further comprising:
selecting the first tab-bracket from a plurality of alternative tab-brackets having different physical characteristics, the selecting based on a free fall drop specification of the first information handling system; and
selecting the second tab-bracket from the plurality of alternative tab-brackets based on a free fall drop specification of the second information handling system, the free fall drop specification of the second information handling system being different than the free fall drop specification of the first information handling system.