Transaction and ID cards having selected texture and coloring
Cards made in accordance with the invention include a decorative layer attached to a core layer, where the decorative layer is designed to provide selected color(s) and/or selected texture(s) to a surface of the metal cards. At least one of the decorative layers is a layer derived from plant matter (e.g., wood). The cards may be dual interface smart cards that can be read in a contactless manner and/or via contacts.
1. A method for making cards with a given appearance comprising the steps of:
selecting a decorative layer, wherein said decorative layer is a plant derived material veneer layer; and
selecting a core for forming the body of said card, said core layer having first and second surfaces; said core layer comprising one of: (a) metal; (b) ceramic coated metal; (c) ceramic coated polymer, or (d) solid ceramic,
applying an oil film to the decorative layer while the decorative layer is unattached to any other layer; and
attaching said decorative layer having the oil film to the first surface of the core layer by laminating the decorative layer having the oil film and the core layer,
wherein the step of applying the oil film to the decorative layer occurs before the step of attaching the decorative layer having the oil film to the core layer.
2. The method of claim 1 , further comprising attaching a polymeric layer to the second surface of the core layer.
3. The method of claim 1 , further comprising disposing an integrated circuit module within said card, said integrated circuit module configured for at least one of: (a) wireless radio frequency (RF) transmission between the card and an external card reader; and (b) contact reading between the card and a contact reader.
4. The method of claim 1 , comprising selecting wood for said plant derived material veneer.
5. The method of claim 4 , further comprising processing said wood decorative layer by sanding the wood until the wood has a desired thickness prior to applying the oil film.
6. The method of claim 4 , further comprising the step of chamfering the outer edges of the wood to prevent fraying or peeling of the wood.
7. The method of claim 1 , wherein said step of attaching said decorative layer to a core layer includes the step of forming a pocket within a surface of said core layer and attaching one of said decorative layers within said pocket.
8. The method of claim 7 , wherein the decorative layer has a thickness and the step of forming the pocket comprising forming the pocket to have a depth substantially equal to the thickness of the decorative layer.
9. The method of claim 1 , further comprising attaching a decorative layer to the second surface of the core layer.
10. The method of claim 9 , wherein said decorative layer attached to the second surface of the core layer includes one of (a) an anodized metal layer, (b) a plant derived material veneer layer; (c) an animal derived material veneer layer; (d) an aggregate binder material veneer layer; (e) a ceramic layer; and (f) a layer of crystal fabric material.
11. The method of claim 1 , comprising selecting the core layer to have a thickness in a range of 0.005 inches to 0.032 inches.
12. The method of claim 11 , further comprising processing the decorative layer to have a thickness in a range of 0.001 inches to 0.014 inches.
13. A card comprising:
a core layer, said core layer forming a bulk of the card and having a predetermined color, said core layer having first and second surfaces and comprising one of: (a) metal; (b) ceramic coated metal; (c) ceramic coated polymer, or (d) solid ceramic;
a decorative layer attached by lamination to said first surface of said core layer for providing at least one of color and texture to the card, said decorative layer comprising a plant derived material veneer layer; and
a film of protective oil disposed along a top surface of and within the plant-derived material of the decorative layer, said film of protective oil being applied to the decorative layer while the decorative layer is unattached to any other layer and prior to the attachment of the decorative layer to the core layer by the lamination.
14. The card of claim 13 , wherein said plant derived material veneer layer comprises wood.
15. The card of claim 14 , wherein the wood is positioned on a top surface of the card.
16. The card of claim 13 , wherein the protective oil film comprises linseed oil.
17. The card of claim 13 , wherein the outer edges of the wood layer are chamfered.
18. The card of claim 13 , comprising a pocket disposed in the first surface of said core layer, wherein the decorative layer is attached to the core layer within the pocket.
19. The card of claim 13 , wherein the decorative layer attached to the first surface of said core layer is a first decorative layer, the card further comprising a second decorative layer attached to the second surface of said core layer.
20. The card of claim 19 , wherein said second decorative layer comprises one of: (a) an anodized metal layer, (b) a plant derived material veneer layer; (c) an animal derived material veneer layer; (d) an aggregate binder material veneer layer; (e) a ceramic layer; and (f) a layer of crystal fabric material.
21. The card of claim 19 , wherein the first decorative layer is different from the second decorative layer.
22. The card of claim 13 , wherein the card further comprises a signature panel and a magnetic stripe.
23. The card of claim 13 , wherein the card further comprises an integrated circuit module configured for at least one of: (a) wireless radio frequency (RF) transmission between the card and an external card reader; and (b) contact reading between the card and a contact reader.
24. The card of claim 13 , wherein the core layer has a thickness in a range of 0.005 inches to 0.032 inches and the decorative layer has a thickness in the range of 0.001 inches to 0.014 inches.