IP Library Patent Application 15870799
Patent Application
App. No. 15/870,799

Acoustically Absorptive Solid Volume Building Assembly

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Quick Facts
Patent No.
US None
App. No.
15/870,799
Abstract

A building assembly, for use in a floor and/or ceiling of a building, consisting of a solid wood or mass timber structural panel layer, a lightweight panel layer, and an acoustically absorptive solid volume material layer between the solid wood or mass timber structural panel layer and the lightweight panel layer to provide a separation of an air-borne acoustic vibration or a separation of an impact- or structure-borne acoustic vibration between the lightweight panel layer and the solid wood or mass timber structural panel layer.

Claims (25)

1 . A building assembly, for use in a floor and/or ceiling of a building, consisting of:

a solid wood or mass timber structural panel layer;

a lightweight panel layer; and

an acoustically absorptive solid volume material layer between the solid wood or mass timber structural panel layer and the lightweight panel layer to provide a separation of an air-borne acoustic vibration or a separation of an impact- or structure-borne acoustic vibration between the lightweight panel layer and the solid wood or mass timber structural panel layer.

2 . The building assembly of claim 1 , wherein the building assembly meets the International Building Code (IBC) section 1207.2 requirements for field sound transmission class (FSTC) and IBC section 1207.3 requirements for field impact isolation class (FIIC).

3 . The building assembly of claim 1 , wherein the building assembly attains a sound transmission class (STC) rating of at least 50 for airborne sound separation, attains a field sound transmission class (FSTC) rating of 45 for airborne sound separation, attains an impact insulation class (IIC) rating of at least 50 for impact sound separation, and attains a field impact insulation class (FIIC) rating of at least 45 for impact sound separation.

4 . The building assembly of claim 1 , wherein the building assembly attains a Field Sound Transmission Class rating in the range of 50-52.

5 . The building assembly of claim 1 , wherein the building assembly attains an Apparent Impact Insulation Class rating in the range of 47-50.

6 . The building assembly of claim 1 , wherein the solid wood or mass timber structural panel layer comprises a plurality of solid wood panel products fastened to each other to create a solid flat plate structural floor having a thickness in the range of 140-173 mm and a weight in the range of 14.2 to 16.4 pounds/square foot.

7 . The building assembly of claim 6 , wherein the plurality of solid wood panel products fastened to each other to create the solid flat plate structural floor comprises a cross laminated timber product having a plurality of layers, each layer having a thickness in the range of 28 mm-34.6 mm and a weight in the range of 2.84 to 3.28 pounds/square foot.

8 . The building assembly of claim 1 , wherein the solid wood or mass timber structural panel layer is capable of supporting a uniform building load of at least 100 pounds/square foot, and a concentrated building load of at least 2,000 pounds applied to a localized area of 2.5 ft×2.5 ft.

9 . The building assembly of claim 1 , wherein the solid wood or mass timber structural panel layer attains an Apparent Impact Insulation Class rating in the range of 18-20 and attains a Field Sound Transmission Class rating in the range of 36-37.

10 . The building assembly of claim 1 , wherein the lightweight panel layer comprises a wood product-based panel layer.

11 . The building assembly of claim 10 , wherein the wood product-based panel layer is selected from a group consisting of: a medium density fiberboard (MDF) panel having a thickness of approximately ¾″ and a weight in the range of 3.1 to 4.25 pounds/square foot; and a tongue and groove plywood panel having a thickness of approximately ¾″ and a weight of approximately 2.1 pounds/square foot.

12 . The building assembly of claim 10 , further comprising a tongue and groove plywood panel having a thickness of approximately ¾″ and a weight of approximately 2.1 pounds/square foot fastened to (e.g., screwed to) the wood product-based panel layer.

13 . The building assembly of claim 1 , wherein the lightweight panel layer comprises a particleboard panel having a thickness of approximately 1″ and a weight of approximately 4.25 pounds/square foot.

14 . The building assembly of claim 13 , further comprising a plywood panel having a thickness of approximately ½″ and a weight of approximately 1.5 pounds/square foot fastened to the particleboard panel.

15 . The building assembly of claim 1 , wherein the lightweight panel layer comprises a plurality of layers of structural board, each structural board comprising cellulose fiber having a thickness of approximately ⅝″ and a weight of approximately 1.5 pounds/square foot.

16 . The building assembly of claim 15 , further comprising another layer of the structural board, or a plywood panel having a thickness of approximately ½″ and a weight of approximately 1.5 pounds/square foot, fastened to the plurality of layers of structural board.

17 . The building assembly of claim 1 , wherein the lightweight panel layer comprises a cement product-based panel layer.

18 . The building assembly of claim 1 , wherein the acoustically absorptive solid volume material layer between the solid wood or mass timber structural panel layer and the lightweight panel layer comprises a plurality of compressed mineral wool insulation boards having an overall thickness of approximately 3″ and a weight of approximately 3⅛ pounds/square foot.

19 . The building assembly of claim 1 , further comprising a plywood subfloor adjacent an outside surface of the lightweight panel layer.

20 . (canceled)

21 . The building assembly of claim 1 , wherein the building assembly is to be manufactured off-site as a plurality of panels for shipment to a building site for use in the floor and/or ceiling of the building.

22 . The building assembly of claim 1 , wherein the acoustically absorptive solid volume material layer is to transfer a uniform structural load and/or a concentrated structural load applied to the lightweight panel layer from the lightweight panel layer to the solid wood or mass timber structural panel layer.

Assignments (7)
CHANGE OF NAME Recorded Feb 11, 2022
From: BLUE VARSITY CAPITAL LLC
To: MERCER MASS TIMBER LLC
Reel/Frame 059082/0064 →
NUNC PRO TUNC ASSIGNMENT Recorded Feb 11, 2022
From: KATERRA INC.; KATERRA CONSTRUCTION LLC
To: MERCER MASS TIMBER LLC
Reel/Frame 058988/0436 →
RELEASE OF SECURITY INTEREST RECORDED AT REEL/FRAME 57261/0035 Recorded Sep 23, 2021
From: SB INVESTMENT ADVISERS (UK) LIMITED,
To: KATERRA, INC.
Reel/Frame 057594/0944 →
PATENT SECURITY AGREEMENT Recorded Jun 11, 2021
From: KATERRA INC.
To: SB INVESTMENT ADVISERS (UK) LIMITED
Reel/Frame 057261/0035 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 23, 2019
From: BLOMGREN, HANS-ERIK
To: KATERRA, INC.
Reel/Frame 048974/0306 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 23, 2019
From: BLOMGREN, HANS-ERIK
To: KATERRA, INC.
Reel/Frame 048971/0202 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 23, 2019
From: BLOUNT, DENNIS; DODDS, PETER
To: ARUP NORTH AMERICA LTD.
Reel/Frame 048971/0215 →