IP Library Granted Patent US 10,767,488
Granted Patent B1
US 10,767,488 · App. 15/871,197 · Granted Sep 8, 2020

Gas turbine engine airfoil frequency design

Inventors: William R. Edwards (Stratham, NH); Stephen W. Milks (Sanford, ME); Steven J. Feigleson (Waverly Hall, GA); Mark A. Stephens (Wethersfield, CT); Joseph C. Straccia (Erie, CO)
Assignee: Raytheon Technologies Corporation
F01D5/16F01D5/141F01D9/041F02C3/06F05D2220/321F05D2230/80F05D2240/12F05D2260/96F05D2300/175F05D2300/522
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Quick Facts
Patent No.
US 10,767,488
App. No.
15/871,197
Granted
Sep 8, 2020
Kind
B1
Abstract

A turbomachine airfoil element includes an airfoil that has pressure and suction sides spaced apart from one another in a thickness direction and is joined to one another at leading and trailing edges. The airfoil extends in a radial direction a span that is in a range of 3.18-3.48 inch (80.7-88.4 mm). A chord length extends in a chordwise direction from the leading edge to the trailing edge at 50% span and is in a range of 1.17-1.47 inch (29.6-37.3 mm). The airfoil element includes at least two of a first mode with a frequency of 333±10% Hz, a second mode with a frequency of 1554±10% Hz, a third mode with a frequency of 2356±10% Hz, a fourth mode with a frequency of 2830±10% Hz, a fifth mode with a frequency of 4075±10% Hz and a sixth mode with a frequency of 5239±10% Hz.

Claims (56)

1. A turbomachine airfoil element comprising:

an airfoil having pressure and suction sides spaced apart from one another in a thickness direction and joined to one another at leading and trailing edges, the airfoil extending in a radial direction of a span that is in a range of 3.18-3.48 inch (80.7-88.4 mm);

a chord length extending in a chordwise direction from the leading edge to the trailing edge at 50% of the span is in a range of 1.17-1.47 inch (29.6-37.3 mm); and

at least two of:

a first mode has a frequency of 333 up to ±10% Hz;

a second mode has a frequency of 1554 up to ±10% Hz;

a third mode has a frequency of 2356 up to ±10% Hz;

a fourth mode has a frequency of 2830 up to ±10% Hz;

a fifth mode has a frequency of 4075 up to ±10% Hz; and

a sixth mode has a frequency of 5239 up to ±10% Hz;

wherein the frequencies are at a zero speed and ambient conditions, and the frequency of any given mode does not exceed the frequency of a higher order mode;

wherein the first mode is a 1EB mode, the second mode is a 1T mode, the third mode is a 2EB mode, the fourth mode is a 2T mode, the fifth mode is a 3EB mode, and the sixth mode is a 3T mode, the 1EB, 2EB and 3EB modes correspond to deflections substantially parallel to thickness direction, and the 1T, 2T and 3T modes correspond to twisting about the radial direction;

wherein the airfoil element is part of a stator vane supported by potting at an inner ring;

wherein the airfoil is an aluminum-based alloy, the aluminum-based alloy has a density of about 0.103 lb/in 3 (2.85 g/cm 3 ), the aluminum-based alloy has a modulus of elasticity of about 10.4 Mpsi (71 GPa) at room temperature.

2. The element of claim 1 , wherein three of the first, second, third, fourth, fifth, and sixth mode frequencies are present.

3. The element of claim 1 , wherein at a minimum cruise speed of 7700-8600 rpm at Mach 0.8 at 35,000 feet:

the first mode has a frequency of 327 up to ±10% Hz;

the second mode has a frequency of 1527 up to ±10% Hz;

the third mode has a frequency of 2325 up to ±10% Hz;

the fourth mode has a frequency of 2782 up to ±10% Hz;

the fifth mode has a frequency of 4005 up to ±10% Hz; and

the sixth mode has a frequency of 5149 up to ±10% Hz.

4. The element of claim 1 , wherein the frequencies are up to ±5% Hz.

5. A method of repairing an airfoil comprising the steps of:

providing an airfoil having pressure and suction sides spaced apart from one another in a thickness direction and joined to one another at leading and trailing edges, the airfoil extending in a radial direction of a span that is in a range of 3.18-3.48 inch (80.7-88.4), and a chord length extending in a chordwise direction from the leading edge to the trailing edge at 50% of the span is in a range of 1.17-1.47 inch (29.6-37.3 mm), wherein the provided airfoil has at least one unrestored mode frequency that is attributable to damage to the airfoil; and

repairing the airfoil to provide at least two of:

a first mode has a frequency of 333 up to ±10% Hz;

a second mode has a frequency of 1554 up to ±10% Hz;

a third mode has a frequency of 2356 up to ±10% Hz;

a fourth mode has a frequency of 2830 up to ±10% Hz;

a fifth mode has a frequency of 4075 up to ±10% Hz; and

a sixth mode has a frequency of 5239 up to ±10% Hz;

wherein at least one of the first mode frequency, second mode frequency, third mode frequency, fourth mode frequency, fifth mode frequency, and sixth mode frequency corresponds to a restored mode frequency that supersedes the unrestored mode frequency;

wherein the frequencies are at a zero speed and ambient conditions, and the frequency of any given mode does not exceed the frequency of a higher order mode;

wherein the first mode is a 1EB mode, the second mode is a 1T mode, the third mode is a 2EB mode, the fourth mode is a 2T mode, the fifth mode is a 3EB mode, and the sixth mode is a 3T mode, the 1EB, 2EB and 3EB modes correspond to deflections substantially parallel to thickness direction, and the 1T, 2T and 3T modes correspond to twisting about the radial direction;

wherein the airfoil element is part of a stator vane supported by potting at an inner ring;

wherein the airfoil is an aluminum-based alloy, the aluminum-based alloy has a density of about 0.103 lb/in 3 (2.85 g/cm 3 ), the aluminum-based alloy has a modulus of elasticity of about 10.4 Mpsi (71 GPa) at room temperature.

6. A turbofan engine comprising:

a fan section;

a compressor section arranged fluidly downstream from the fan section;

a turbine section arranged fluidly downstream from the compressor section;

a combustor arranged fluidly between the compressor and turbine sections; and

an airfoil in at least one of the fan, compressor and turbine sections, the airfoil having:

pressure and suction sides spaced apart from one another in a thickness direction and joined to one another at leading and trailing edges, the airfoil extending in a radial direction of a span that is in a range of 3.18-3.48 inch (80.7-88.4 mm);

a chord length extending in a chordwise direction from the leading edge to the trailing edge at 50% of the span is in a range of 1.17-1.47 inch (29.6-37.3 mm); and

at least two of:

a first mode has a frequency of 333 up to ±10% Hz;

a second mode has a frequency of 1554 up to ±10% Hz;

a third mode has a frequency of 2356 up to ±10% Hz;

a fourth mode has a frequency of 2830 up to ±10% Hz;

a fifth mode has a frequency of 4075 up to ±10% Hz; and

a sixth mode has a frequency of 5239 up to ±10% Hz;

wherein the frequencies are at a zero speed and ambient conditions, and the frequency of any given mode does not exceed the frequency of a higher order mode;

wherein the first mode is a 1EB mode, the second mode is a 1T mode, the third mode is a 2EB mode, the fourth mode is a 2T mode, the fifth mode is a 3EB mode, and the sixth mode is a 3T mode, the 1EB, 2EB and 3EB modes correspond to deflections substantially parallel to thickness direction, and the 1T, 2T and 3T modes correspond to twisting about the radial direction;

wherein the airfoil is provided in the compressor section, the compressor section includes a high pressure compressor fluidly downstream from a low pressure compressor that includes three stages, and the airfoil is in the low pressure compressor, the airfoil element is part of a stator vane supported by potting at an inner ring;

wherein the airfoil is an aluminum-based alloy, the aluminum-based alloy has a density of about 0.103 lb/in 3 (2.85 g/cm 3 ), the aluminum-based alloy has a modulus of elasticity of about 10.4 Mpsi (71 GPa) at room temperature.

Assignments (3)
CHANGE OF NAME Recorded Jul 27, 2023
From: RAYTHEON TECHNOLOGIES CORPORATION
To: RTX CORPORATION
Reel/Frame 064714/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE SPELLING ON THE ADDRESS 10 FARM SPRINGD ROAD FARMINGTONCONNECTICUT 06032 PREVIOUSLY RECORDED ON REEL 057190 FRAME 0719. ASSIGNOR(S) HEREBY CONFIRMS THE CORRECT SPELLING OF THE ADDRESS 10 FARM SPRINGS ROAD FARMINGTON CONNECTICUT 06032. Recorded Aug 19, 2021
From: UNITED TECHNOLOGIES CORPORATION
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 057226/0390 →
CHANGE OF NAME Recorded Aug 16, 2021
From: UNITED TECHNOLOGIES CORPORATION
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 057190/0719 →