IP Library Granted Patent US 10,781,827
Granted Patent B1
US 10,781,827 · App. 15/872,171 · Granted Sep 22, 2020

Gas turbine engine airfoil frequency design

Inventors: Jason Elliott (Huntington, IN); Daniel C. Falk (Middletown, CT); Myron L. Klein (Higganum, CT); Ethan C. Drew (Mansfield Center, CT); James H. Moffitt (Manchester, CT); Darryl Whitlow (Middletown, CT); Byron R. Monzon (Muskego, WI); Jay Thomas Abraham (S. Glastonbury, CT); William R. Graves (Amston, CT)
Assignee: Raytheon Technologies Corporation
F04D29/668F01D5/16F04D29/324F04D29/384F02C3/04F02K3/06F05D2300/173F05D2300/501F05D2300/522
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Quick Facts
Patent No.
US 10,781,827
App. No.
15/872,171
Granted
Sep 22, 2020
Kind
B1
Abstract

A turbomachine airfoil element includes an airfoil that has pressure and suction sides spaced apart from one another in a thickness direction and joined to one another at leading and trailing edges. The airfoil extends in a radial direction a span that is in a range of 27.5-28.5 inches (699-724 mm). A chord length extends in a chordwise direction from the leading edge to the trailing edge at 50% span and is in a range of 13.0-14.0 inches (330-356 mm). The airfoil element includes at least two of a first mode with a frequency of 34±10% Hz, a second mode with a frequency of 90±10% Hz, a third mode with a frequency of 178±10% Hz, a fourth mode with a frequency of 222±10% Hz, a fifth mode with a frequency of 307±10% Hz and a sixth mode with a frequency of 389±10% Hz.

Claims (53)

1. A turbomachine airfoil element comprising:

an airfoil having pressure and suction sides spaced apart from one another in a thickness direction and joined to one another at leading and trailing edges, the airfoil extending in a radial direction of a span that is in a range of 27.5-28.5 inches;

a chord length extending in a chordwise direction from the leading edge to the trailing edge at 50% of the span is in a range of 13.0-14.0 inches; and

at least two of:

a first mode has a frequency of 34 up to ±10% Hz;

a second mode has a frequency of 92 up to ±10% Hz;

a third mode has a frequency of 178 up to ±10% Hz;

a fourth mode has a frequency of 222 up to ±10% Hz;

a fifth mode has a frequency of 307 up to ±10% Hz; and

a sixth mode has a frequency of 389 up to ±10% Hz;

wherein the frequencies are at a zero speed and ambient conditions, and the frequency of any given mode does not exceed the frequency of a higher order mode;

wherein the first mode is a 1EB mode, the second mode is a 1EB/1T mode, the third mode is a 1T mode, the fourth mode is a 2EB mode, and the fifth mode includes a 2EB mode, wherein the 1EB and 2EB modes correspond to deflections substantially parallel to the thickness direction, and the 1T mode corresponds to twisting about the radial direction;

wherein the airfoil element is part of a blade;

wherein the airfoil comprises an aluminum-based alloy, the aluminum-based alloy has a density of about 0.103 lb/in 3 , the aluminum-based alloy has a modulus of elasticity of about 10.4 Mpsi at room temperature.

2. The element of claim 1 , wherein three of the first, second, third, fifth and sixth mode frequencies are present.

3. The element of claim 1 , wherein at a minimum cruise speed of 18200-20200 rpm at Mach 0.8 at 35,000 feet:

the first mode has a frequency of 57 up to ±10% Hz;

the second mode has a frequency of 129 up to ±10% Hz;

the third mode has a frequency of 171 up to ±10% Hz;

the fourth mode has a frequency of 243 up to ±10% Hz;

the fifth mode has a frequency of 321 up to ±10% Hz; and

the sixth mode has a frequency of 379 up to ±10% Hz.

4. The element of claim 1 , wherein the frequencies are within up to ±5% ranges.

5. A method of repairing an airfoil comprising the steps of:

providing an airfoil having pressure and suction sides spaced apart from one another in a thickness direction and joined to one another at leading and trailing edges, the airfoil extending in a radial direction a span that is in a range of 27.5-28.5 inches, and a chord length extending in a chordwise direction from the leading edge to the trailing edge at 50% of the span is in a range of 13.0-14.0 inches, wherein the provided airfoil has at least one unrestored mode frequency that is attributable to damage to the airfoil; and

repairing the airfoil to provide at least two of:

a first mode has a frequency of 34 up to ±10% Hz;

a second mode has a frequency of 90 up to ±10% Hz;

a third mode has a frequency of 178 up to ±10% Hz;

a fourth mode has a frequency of 222 up to ±10% Hz;

a fifth mode has a frequency of 307 up to ±10% Hz; and

a sixth mode has a frequency of 389 up to ±10% Hz;

wherein at least one of the first mode frequency, second mode frequency, third mode frequency, fourth mode frequency, fifth mode frequency, and sixth mode frequency corresponds to a restored mode frequency that supersedes the unrestored mode frequency, wherein the frequencies are at a zero speed and ambient conditions, and the frequency of any given mode does not exceed the frequency of a higher order mode.

6. The method according to claim 5 , wherein the first mode is a 1EB mode, the second mode is a 1EB/1T mode, the third mode is a 1T mode, the fourth mode is a 2EB mode, and the fifth mode includes a 2EB mode, and wherein the airfoil comprises an aluminum-based alloy, the aluminum-based alloy has a density of about 0.103 lb/in 3 , the aluminum-based alloy has a modulus of elasticity of about 10.4 Mpsi at room temperature.

7. A turbofan engine comprising:

a fan section;

a compressor section arranged fluidly downstream from the fan section;

a turbine section arranged fluidly downstream from the compressor section;

a combustor arranged fluidly between the compressor and turbine sections; and

an airfoil in at least one of the fan, compressor and turbine sections, the airfoil having:

pressure and suction sides spaced apart from one another in a thickness direction and joined to one another at leading and trailing edges, the airfoil extending in a radial direction a span that is in a range of 27.5-28.5 inches;

a chord length extending in a chordwise direction from the leading edge to the trailing edge at 50% of the span is in a range of 13.0-14.0 inches; and

at least two of:

a first mode has a frequency of 34 up to ±10% Hz;

a second mode has a frequency of 90 up to ±10% Hz;

a third mode has a frequency of 178 up to ±10% Hz;

a fourth mode has a frequency of 222 up to ±10% Hz;

a fifth mode has a frequency of 307 up to ±10% Hz; and

a sixth mode has a frequency of 389 up to ±10% Hz;

wherein the frequencies are at a zero speed and ambient conditions, and the frequency of any given mode does not exceed the frequency of a higher order mode;

wherein the airfoil is provided in the fan section, the airfoil is part of a blade;

wherein the airfoil is made of an aluminum-based alloy with a density of about 0.103 lb/in 3 and with a modulus of elasticity of about 10.4 Mpsi at room temperature;

wherein the first mode is a 1EB mode, the second mode is a 1EB/1T mode, the third mode is a 1T mode, the fourth mode is a 2EB mode, and the fifth mode includes a 2EB mode, the 1EB and 2EB modes correspond to deflections substantially parallel to the thickness direction, and the 1T mode corresponds to twisting about the radial direction.

Assignments (3)
CHANGE OF NAME Recorded Jul 27, 2023
From: RAYTHEON TECHNOLOGIES CORPORATION
To: RTX CORPORATION
Reel/Frame 064714/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE SPELLING ON THE ADDRESS 10 FARM SPRINGD ROAD FARMINGTONCONNECTICUT 06032 PREVIOUSLY RECORDED ON REEL 057190 FRAME 0719. ASSIGNOR(S) HEREBY CONFIRMS THE CORRECT SPELLING OF THE ADDRESS 10 FARM SPRINGS ROAD FARMINGTON CONNECTICUT 06032. Recorded Aug 19, 2021
From: UNITED TECHNOLOGIES CORPORATION
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 057226/0390 →
CHANGE OF NAME Recorded Aug 16, 2021
From: UNITED TECHNOLOGIES CORPORATION
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 057190/0719 →