IP Library Granted Patent US 11,049,064
Granted Patent B2
US 11,049,064 · App. 15/872,973 · Granted Jun 29, 2021

Managing warehouse space capacity and utilization using self-adjusting inventory slots

Inventors: Vishal Musunuri (Belmont, MA); Michael Bhaskaran (Sherborn, MA); Amit Kalra (Acton, MA)
Assignee: Staples, Inc.
G06Q10/087B65G1/10
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Quick Facts
Patent No.
US 11,049,064
App. No.
15/872,973
Granted
Jun 29, 2021
Kind
B2
Abstract

A technology for managing space utilization using self-adjusting inventory slots is described. In an example embodiment, a system comprises a shelving unit including a shelf, and a shelf adjustment system including an electronic display strip extending parallel with the shelf of the shelving unit. The electronic display strip may display a first visual representation of a first adjustable inventory slot horizontally adjacent to a second visual representation of a second adjustable inventory slot, the first visual representation indicating a first portion of the shelf as the first adjustable inventory slot for a first item, and the second visual representation indicating a second portion of the shelf as the second adjustable inventory slot for a second item.

Claims (41)

1. A system, comprising: a shelving unit including a shelf; and

a shelf adjustment system including an electronic display strip extending parallel with the shelf of the shelving unit, the electronic display strip displaying a first visual representation of a first adjustable inventory slot horizontally adjacent to a second visual representation of a second adjustable inventory slot, the first visual representation indicating a first portion of the shelf as the first adjustable inventory slot for a first item, a dimension of the first visual representation matching indicating a first dimension of the shelf allocated to stock the first item, and the second visual representation indicating a second portion of the shelf as the second adjustable inventory slot for a second item, a dimension of the second visual representation matching indicating a second dimension of the shelf allocated to stock the second item.

2. The system of claim 1 , wherein the electronic display strip extends from a first point proximate to a first end of the shelf to a second point proximate to a second end of the shelf; the first visual representation extends from a first end of the first adjustable inventory slot to a second end of the first adjustable inventory slot; and the second visual representation extends from a first end of the second adjustable inventory slot to a second end of the second adjustable inventory slot.

3. The system of claim 1 , further comprising:

an inventory control system electronically coupled to the electronic display strip that adjusts, on the electronic display strip, one or more of a horizontal dimension of the first visual representation to adjust a slot width of the first adjustable inventory slot and a horizontal dimension of the second visual representation to adjust a slot width of the second adjustable inventory slot.

4. The system of claim 3 , wherein

the shelf adjustment system includes one or more shelf actuators configured to vertically position the shelf of the shelving unit;

the inventory control system is electronically coupled to the one or more shelf actuators; and

the inventory control system actuates the one or more shelf actuators to vertically position the shelf using a slot height of the first adjustable inventory slot and the second adjustable inventory slot.

5. The system of claim 3 , further comprising:

a data storage communicatively coupled to the inventory control system for storing data and providing access to the data to the inventory control system, wherein the inventory control system is operable to:

determine a first quantity of the first item to be stocked in the first adjustable inventory slot and a second quantity of the second item to be stocked in the second adjustable inventory slot;

determine first item dimensions of the first item and second item dimensions of the second item;

calculate a slot width and a slot height for the first adjustable inventory slot based on the first quantity of the first item and the first item dimensions; calculate a slot width and a slot height for the second adjustable inventory slot based on the second quantity of the second item and the second item dimensions; and

store, in the data storage, the slot width and the slot height of the first adjustable inventory slot and the slot width and the slot height of the second adjustable inventory slot.

6. The system of claim 5 , wherein the inventory control system is operable to:

allocate the first adjustable inventory slot to the first item in the data storage; and

allocate the second adjustable inventory slot to the second item in the data storage.

7. The system of claim 6 , wherein

to allocate the first adjustable inventory slot to the first item in the data storage includes associating a product identifier of the first item with a slot identifier of the first adjustable inventory slot; and

to allocate the second adjustable inventory slot to the second item in the data storage includes associating a product identifier of the second item with a slot identifier of the second adjustable inventory slot.

8. The system of claim 6 , wherein the inventory control system is operable to:

receive an input that identifies the first item;

retrieve, from the data storage, allocation data indicating the first adjustable inventory slot allocated to the first item, the allocation data including a shelving location indicating a location of the shelving unit that includes the shelf having the first adjustable inventory slot from among a plurality of shelves in a storage facility; and

provide the shelving location indicating the location of the shelving unit that includes the shelf having the first adjustable inventory slot.

9. The system of claim 6 , wherein the inventory control system is operable to:

receive an input that identifies the first item;

retrieve, from the data storage, allocation data indicating the first adjustable inventory slot allocated to the first item, the allocation data including a shelving location indicating a location of the shelving unit that includes the shelf having the first adjustable inventory slot from among a plurality of shelves in a storage facility; and

instruct an autonomous vehicle to transport the first quantity of the first item to the shelving location for stocking in the first adjustable inventory slot represented by the first visual representation on the electronic display strip.

10. The system of claim 5 , wherein the inventory control system is operable to:

update the first visual representation displayed on the electronic display strip to include a unique machine-readable symbol identifying the first item and item information describing the first item.

11. The system of claim 10 , wherein the item information describing the first item displayed by the first visual representation on the electronic display strip includes one or more of an item name of the first item, a picking instruction of the first item, and the first quantity of the first item to be stocked in the first adjustable inventory slot.

12. The system of claim 4 , further comprising a second shelf that has a second electronic display strip extending parallel with the second shelf and one or more second shelf actuators configured to vertically position the second shelf, wherein

the shelf includes a first unallocated portion indicated by a third visual representation on the electronic display strip;

the second shelf includes a second unallocated portion indicated by a fourth visual representation on the second electronic display strip; and

the inventory control system is operable to:

determine a third quantity of a third item to be stocked in a third adjustable inventory slot and third item dimensions of the third item; calculate a slot width and a slot height for the third adjustable inventory slot based on the third quantity of the first item and the third item dimensions; and

select, from the first unallocated portion and the second unallocated portion, a third portion to form the third adjustable inventory slot based on the slot width and the slot height of the third adjustable inventory slot.

13. The system of claim 12 , wherein the inventory control system is operable to:

adjust, on the corresponding electronic display strip, a horizontal dimension of the corresponding visual representation that indicates the third portion using the slot width of the third adjustable inventory slot; and

actuate the one or more corresponding shelf actuators to vertically position the corresponding shelf that includes the third portion using the slot height of the third adjustable inventory slot.

Assignments (9)
RELEASE OF SECURITY INTEREST Recorded Jun 20, 2024
From: COMPUTERSHARE TRUST COMPANY, NATIONAL ASSOCIATION (AS SUCCESSOR-IN-INTEREST TO WELLS FARGO BANK, NATIONAL ASSOCIATION)
To: STAPLES, INC.; STAPLES BRANDS INC.
Reel/Frame 067783/0844 →
SECURITY INTEREST Recorded Jun 12, 2024
From: STAPLES, INC.
To: COMPUTERSHARE TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES AGENT
Reel/Frame 067711/0239 →
SECURITY INTEREST Recorded Jun 11, 2024
From: STAPLES, INC.
To: UBS AG, STAMFORD BRANCH, AS TERM LOAN AGENT
Reel/Frame 067687/0558 →
SECURITY INTEREST Recorded Jun 11, 2024
From: STAPLES, INC.
To: COMPUTERSHARE TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES AGENT
Reel/Frame 067697/0639 →
RELEASE OF SECURITY INTEREST IN INTELLECTUAL PROPERTY RECORDED AT RF 049598/0787 Recorded Jun 10, 2024
From: UBS AG, STAMFORD BRANCH, AS TERM LOAN AGENT
To: STAPLES, INC.
Reel/Frame 067681/0326 →
SECURITY INTEREST Recorded Jun 26, 2019
From: STAPLES, INC.
To: UBS AG, STAMFORD BRANCH
Reel/Frame 049598/0787 →
SECURITY INTEREST Recorded Apr 29, 2019
From: STAPLES, INC.; STAPLES BRANDS INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS NOTES AGENT
Reel/Frame 049025/0369 →
INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Jul 27, 2018
From: STAPLES, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 046638/0057 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2018
From: MUSUNURI, VISHAL; BHASKARAN, MICHAEL; KALRA, AMIT
To: STAPLES, INC.
Reel/Frame 044715/0359 →
Cited By (1)
US 12,248,896