IP Library Granted Patent US 10,938,038
Granted Patent B2
US 10,938,038 · App. 15/874,000 · Granted Mar 2, 2021

Use of an anode catalyst layer

Inventors: Rachel Louise O'Malley (Berkshire, GB); Enrico Petrucco (Berkshire, GB)
Assignee: Johnson Matthey Fuel Cells Limited
H01M4/921B01J21/18B01J23/6484B01J23/6486B01J37/0201H01M4/86H01M4/925H01M8/1004H01M8/1018B01J23/42B01J23/462B01J23/466B01J23/56B01J2523/828H01M4/881H01M4/8828H01M4/8842H01M4/92H01M4/926H01M8/04298H01M2004/8684H01M2008/1095H01M2250/20H01M2300/0082Y02E60/50Y02T90/40
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Quick Facts
Patent No.
US 10,938,038
App. No.
15/874,000
Granted
Mar 2, 2021
Kind
B2
Abstract

A method of operating a fuel cell having an anode, a cathode and a polymer electrolyte membrane disposed between the anode and the cathode, includes feeding the anode with an impure hydrogen stream having low levels of carbon monoxide up to 5 ppm, and wherein the anode includes an anode catalyst layer including a carbon monoxide tolerant catalyst material, wherein the catalyst material includes: (i) a binary alloy of PtX, wherein X is a metal selected from the group consisting of rhodium and osmium, and wherein the atomic percentage of platinum in the alloy is from 45 to 80 atomic % and the atomic percentage of X in the alloy is from 20 to 55 atomic %; and (ii) a support material on which the PtX alloy is dispersed; wherein the total loading of platinum group metals (PGM) in the anode catalyst layer is from 0.01 to 0.2 mgPGM/cm 2 .

Claims (14)

1. A method of operating a fuel cell comprising an anode, a cathode and a polymer electrolyte membrane disposed between the anode and the cathode, wherein said method comprises feeding the anode with an impure hydrogen stream comprising carbon monoxide in an amount of between 2 ppm to 5 ppm, and wherein the anode comprises an anode catalyst layer comprising a carbon monoxide tolerant catalyst material, wherein the catalyst material comprises:

(i) a binary alloy of PtX, wherein X is rhodium, and wherein the atomic percentage of platinum in the alloy is from 45 to 80 atomic % and the atomic percentage of X in the alloy is from 20 to 55 atomic %; and

(ii) a support material on which the PtX alloy is dispersed;

wherein the total loading of platinum group metals (PGM) in the anode catalyst layer is from 0.01 to 0.2 mgPGM/cm 2 , wherein the fuel cell produces stable voltages when the anode is fed an impure catalyst stream comprising 5 ppm of carbon monoxide.

2. The method according to claim 1 , wherein the atomic percentage of Pt in the binary alloy is from 50 to 75 atomic % and the atomic percentage of X is from 25 to 50 atomic %.

3. The method according to claim 1 , wherein the amount of platinum in the supported catalyst is 10-50 wt % of the total weight of the binary alloy plus support material.

4. The method according to claim 1 , wherein the anode further comprises a second catalyst.

5. The method according to claim 4 , wherein the second catalyst is an oxygen evolution catalyst.

6. The method according to claim 2 , wherein the atomic percentage of Pt in the binary alloy is from 50 to 75 atomic % and the atomic percentage of X is from 25 to 50 atomic %.

7. The method according to claim 2 , wherein the amount of platinum in the supported catalyst is 10-50 wt % of the total weight of the binary alloy plus support material.

8. The method according to claim 2 , wherein the anode further comprises a second catalyst.

9. The method according to claim 3 , wherein the anode further comprises a second catalyst.

10. The method according to claim 8 , wherein the second catalyst is an oxygen evolution catalyst.

11. The method according to claim 9 , wherein the second catalyst is an oxygen evolution catalyst.

Assignments (3)
CHANGE OF ADDRESS Recorded Jan 14, 2026
From: JOHNSON MATTHEY HYDROGEN TECHNOLOGIES LIMITED
To: JOHNSON MATTHEY HYDROGEN TECHNOLOGIES LIMITED
Reel/Frame 074818/0894 →
CHANGE OF NAME Recorded Jul 28, 2022
From: JOHNSON MATTHEY FUEL CELLS LIMITED
To: JOHNSON MATTHEY HYDROGEN TECHNOLOGIES LIMITED
Reel/Frame 060991/0106 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 18, 2018
From: O'MALLEY, RACHEL LOUISE; PETRUCCO, ENRICO
To: JOHNSON MATTHEY FUEL CELLS LIMITED
Reel/Frame 044652/0314 →
Priority Claims (1)
GB 1302014 · Feb 5, 2013 · national
Continuity (2)
Continuation 14765699
Related Publication 20180145338A1 · May 24, 2018