IP Library Granted Patent US 10,763,503
Granted Patent B2
US 10,763,503 · App. 15/876,410 · Granted Sep 1, 2020

Composite cathode active material, cathode and lithium battery including the composite cathode active material, and method of preparing the composite cathode active material

Inventors: Junho Park (Seoul, KR); Kwangjin Park (Seongnam-si, KR); Youhwan Son (Seongnam-si, KR); Kanghee Lee (Suwon-si, KR); Sukgi Hong (Seongnam-si, KR); Byungjin Choi (Seoul, KR)
Assignees: SAMSUNG ELECTRONICS CO., LTD.; SAMSUNG SDI CO., LTD.
H01M4/525C01D15/02H01M4/131H01M4/1391H01M4/366H01M10/0525C01P2002/01C01P2002/32C01P2002/72C01P2002/82C01P2002/88H01M4/505H01M2004/028H01M2300/0088
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Quick Facts
Patent No.
US 10,763,503
App. No.
15/876,410
Granted
Sep 1, 2020
Kind
B2
Abstract

A composite cathode active material, and a cathode and a lithium battery each including the composite cathode active material. The composite cathode active material includes: a core including a first lithium transition metal oxide represented by Formula 1, Li a MO 2 wherein, in Formula 1, M includes Ni and at least one non-nickel Group 4 to Group 13 element, a content of Ni is about 70 mol % or greater, based on a total content of M, 0.9≤a≤1.1, and wherein the first lithium transition metal oxide has a layered crystal structure belonging to an R 3 m space group; and a shell on a surface of the core, the shell having a spinel crystal structure and including a dopant.

Claims (76)

1. A composite cathode active material comprising:

a polyhedral primary particle comprising

a core comprising a first lithium transition metal oxide represented by Formula 1,

a shell on a surface of the core, the shell having a spinel crystal structure and comprising a dopant, and

a polyhedral pore extending from a first surface to an opposite second surface of the polyhedral primary particle:

Li a MO 2   Formula 1

wherein, in Formula 1,

M comprises Ni and at least one non-nickel Group 4 to Group 13 element, wherein a content of Ni is about 70 mole percent or greater, based on a total content of M, 0.9≤a≤1.1, and

wherein the first lithium transition metal oxide has a layered crystal structure belonging to an R 3 m space group.

2. The composite cathode active material of claim 1 , wherein the dopant comprises at least one non-nickel Group 4 to Group 13 element.

3. The composite cathode active material of claim 1 , wherein the shell comprises a second lithium transition metal oxide represented by Formula 2:

Li 1−x M″ y M′ z O 2   Formula 2

wherein, in Formula 2,

M″ comprises Ni and at least one non-nickel Group 4 to Group 13 element,

M′ comprises at least one non-nickel Group 4 to Group 13 element, and

0≤x≤0.05, 0≤z≤0.06, 1.0≤(y+z)≤1.06.

4. The composite cathode active material of claim 3 , wherein M′ comprises Co, Zn, Fe, Cu, Mn, Zr, Ti, Mg, or a combination thereof.

5. The composite cathode active material of claim 3 , wherein the second lithium transition metal oxide has electrochemical activity.

6. The composite cathode active material of claim 1 , wherein the shell has a thickness of about 100 nanometers or less.

7. The composite cathode active material of claim 1 , wherein a content of the shell is about 6 weight percent or less, based on a total weight of the composite cathode active material.

8. The composite cathode active material of claim 1 , wherein the spinel crystal structure belongs to an Fd 3 m space group.

9. The composite cathode active material of claim 1 , wherein a peak intensity ratio of an intensity of a (003) peak to an intensity of a (104) peak of the composite cathode active material is less than a peak intensity ratio of an intensity of a (003) peak to an intensity of a (104) peak of the core.

10. The composite cathode active material of claim 1 , wherein a maximum peak intensity in a Raman spectrum of the composite cathode active material is positioned at about 530 inverse centimeters or greater.

11. The composite cathode active material of claim 1 , wherein a peak intensity ratio of an intensity of a peak at about 530 electron volts to 533 electron volts to an intensity of a peak at about 528 electron volts to about 530 electron volts in a surface X-ray photoelectron spectrum of the composite cathode active material is about 2 or less.

12. The composite cathode active material of claim 1 , wherein the composite cathode active material comprises mesopores having a diameter of about 1 nanometer to about 100 nanometers, and wherein the mesopores have an average volume of about 0.001 cubic centimeters per gram.

13. The composite cathode active material of claim 1 , wherein the composite cathode active material has a specific surface area of about 0.48 square meters per gram or greater.

14. A composite cathode active material comprising:

a primary particle comprising

a core comprising a first lithium transition metal oxide represented by Formula 1,

a shell on a surface of the core, the shell having a spinel crystal structure and comprising a dopant, and

a polyhedral pore extending from a first surface to an opposite second surface of the polyhedral primary particle:

Li a MO 2   Formula 1

wherein, in Formula 1, M comprises Ni and at least one non-nickel Group 4 to Group 13 element, wherein a content of Ni is about 70 mole percent or greater, based on a total content of M, and 0.9≤a≤1.1,

wherein the first lithium transition metal oxide has a layered crystal structure belonging to an R 3 m space group; and

wherein a sum of peak intensities defined as

(Dopant peak intensity+Co peak intensity)/(Mn peak intensity)

before and after Ar + sputtering when analyzed by surface X-ray photoelectron spectroscopy of the composite cathode active material is about 5 or greater.

15. The composite cathode active material of claim 14 , wherein the dopant comprises at least one non-nickel Group 4 to Group 13 element.

16. The composite cathode active material of claim 14 , wherein the shell comprises a second lithium transition metal oxide represented by Formula 2:

Li 1−x M″ y M′ z O 2   Formula 2

wherein, in Formula 2,

M″ comprises Ni and at least one non-nickel Group 4 to Group 13 element,

M′ comprises at least one non-nickel Group 4 to Group 13 element,

0≤x≤0.05, 0≤z≤0.06, and 1.0≤(y+z)≤1.06.

17. The composite cathode active material of claim 14 , wherein M′ comprises Co, Zn, Fe, Cu, Mn, Zr, Ti, Mg, or a combination thereof.

18. The composite cathode active material of claim 14 , wherein the first lithium transition metal oxide is represented by Formula 3:

Li a Ni b M1 c M2 d M3 e O 2   Formula 3

wherein, in Formula 3,

M1, M2, and M3 are different and each independently comprises manganese, vanadium, chromium, iron, cobalt, zirconium, rhenium, aluminum, boron, germanium, ruthenium, tin, titanium, niobium, molybdenum, or platinum,

0.9≤a≤1.1, 0.7<b<1.0, 0<c<0.3, 0<d<0.4, 0≤e<0.3, and b+c+d+e=1.

19. The composite cathode active material of claim 14 , wherein the first lithium transition metal oxide is represented by Formula 4:

Li a Ni b Co c Mn d M3′ e O 2   Formula 4

wherein, in Formula 4, M3′ comprises vanadium, chromium, iron, zirconium, rhenium, aluminum, boron, germanium, ruthenium, tin, titanium, niobium, molybdenum, or platinum,

0.9≤a≤1.1, 0.7<b<1.0, 0<c<0.3, 0<d<0.4, 0≤e<0.3, and b+c+d+e=1.

20. A cathode comprising a composite cathode active material according to claim 1 .

21. A lithium battery comprising:

the cathode of claim 20 ,

an anode, and

an electrolyte between the cathode and the anode.

22. A method of preparing a composite cathode active material, the method comprising:

mixing a metal-organic framework and a first lithium transition metal oxide represented by Formula 1 to prepare a mixture

Li a MO 2   Formula 1

wherein, in Formula 1,

M comprises Ni and at least one non-nickel Group 4 to Group 13 element,

a content of Ni is about 70 mole percent or greater, based on a total content of M, and

0.9≤a≤1.1, and

wherein the first lithium transition metal oxide has a layered crystal structure belonging to an R 3 m space group; and

thermally treating the mixture under an oxidizing atmosphere at about 650° C. to about 800° C. for about 3 hours to about 20 hours to prepare the composite cathode active material,

wherein the composite cathode active material comprises a polyhedral primary article comprising:

a core comprising the first lithium transition metal oxide,

a shell on a surface of the core, the shell having a spinel crystal structure and comprising a dopant, and

a polyhedral pore extending from a first surface to an opposite second surface of the polyhedral primary particle.

23. The method of claim 22 , wherein the metal-organic framework comprises Co, Zn, Fe, Cu, Ni, Mn, Zr, Ti, Mg, or a combination thereof.

24. The method of claim 22 , wherein the metal-organic framework comprises a polyhedral primary particle, and wherein the polyhedral primary particle has a particle diameter of about 2 nanometers to about 300 nanometers.

25. The method of claim 22 , wherein an amount of the metal-organic framework in the mixture is about 6 parts by weight or less, based on 100 parts by weight of the first lithium transition metal oxide.

26. The composite cathode active material of claim 14 , wherein the shell is a reaction product of the first lithium oxide and a metal organic framework.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 18, 2019
From: SAMSUNG ELECTRONICS CO., LTD.; SAMSUNG SDI CO., LTD.
To: SAMSUNG ELECTRONICS CO., LTD.; SAMSUNG SDI CO., LTD.
Reel/Frame 051366/0480 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 22, 2018
From: PARK, JUNHO; PARK, KWANGJIN; SON, YOUHWAN; LEE, KANGHEE; HONG, SUKGI; CHOI, BYUNGJIN
To: SAMSUNG ELECTRONICS CO., LTD.; SAMSUNG SDI CO., LTD.
Reel/Frame 044691/0819 →
Priority Claims (1)
KR 10-2017-0055758 · Apr 28, 2017 · national
Continuity (1)
Related Publication 20180316009A1 · Nov 1, 2018
Cited By (3)
US 12,506,142 US 12,597,595 US 12,695,086