IP Library Granted Patent US 10,996,382
Granted Patent B1
US 10,996,382 · App. 15/878,230 · Granted May 4, 2021

Diffraction grating with a variable refractive index formed using an energy gradient

Inventors: Giuseppe Calafiore (Redmond, WA); Austin Lane (Redmond, WA); Matthew E. Colburn (Woodinville, WA)
Assignee: FACEBOOK TECHNOLOGIES, LLC
G02B5/1857G02B6/34G03F7/0005
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Quick Facts
Patent No.
US 10,996,382
App. No.
15/878,230
Granted
May 4, 2021
Kind
B1
Abstract

An optical device with a variable index of refraction is formed by exposing a film to an energy gradient. The optical device has angular selectivity. The optical device can be used as an output coupler for a waveguide used in a virtual-reality and/or augmented-reality apparatus.

Claims (33)

1. A method of creating an optical device with a variable index of refraction for angular selectivity, the method comprising:

depositing a film on a substrate;

creating a grating in the film; and

exposing the grating to an energy gradient, as part of a process to form a refractive-index gradient in the grating corresponding to the energy gradient.

2. The method of claim 1 , further comprising exposing the grating to a compound as part of the process to form the refractive-index gradient.

3. The method of claim 2 , wherein the compound has a higher refractive index than the film had before the film is exposed to the compound.

4. The method of claim 1 , further comprising forming an overcoat on the grating.

5. The method of claim 1 , wherein:

the film is an imprint resist; and

creating the grating in the film comprises imprinting the film with a template to create the grating.

6. The method of claim 1 , wherein:

creating the grating comprises using photolithography to remove at least a portion of the film to form the grating.

7. The method of claim 1 , wherein the film comprises a reactive monomer.

8. The method of claim 1 , wherein the film comprises a photoacid generator.

9. The method of claim 1 , wherein the energy gradient is a thermal gradient.

10. The method of claim 1 , wherein the energy gradient is a light gradient.

11. The method of claim 10 , further comprising using a gray-tone mask and UV light to form the light gradient.

12. The method of claim 1 , further comprising:

exposing the film to flood UV light; and/or

depositing a moiety that has a lower refractive index than the film.

13. The method of claim 1 , further comprising incorporating a depolymerizable oligomer or polymer into the film.

14. The method of claim 1 , wherein:

the film comprises a metal oxide sol-gel precursor; and

the energy gradient is a thermal gradient produced by a hot plate.

15. The method of claim 1 , wherein:

the method further comprises integrating the grating into a device used in a virtual reality and/or an augmented-reality system; and

the virtual reality and/or the augmented-reality system comprises:

an optical source,

a waveguide,

an optical coupler configured to couple light from the optical source into the waveguide, and

an output coupler configured to couple light out of the waveguide;

the waveguide is a planar waveguide; and

the grating is part of the output coupler.

Assignments (3)
CHANGE OF NAME Recorded May 19, 2022
From: FACEBOOK TECHNOLOGIES, LLC
To: META PLATFORMS TECHNOLOGIES, LLC
Reel/Frame 060130/0404 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 31, 2019
From: FACEBOOK, INC.
To: FACEBOOK TECHNOLOGIES, LLC
Reel/Frame 049923/0320 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 16, 2018
From: CALAFIORE, GIUSEPPE; LANE, AUSTIN; COLBURN, MATTHEW E.
To: FACEBOOK, INC.
Reel/Frame 044951/0061 →
Cited By (1)
US 12,321,005