Space optimizing air filter
An air filter and methods are provided for optimizing filtration of an airstream passing through a volume within an air cleaner cover of an internal combustion engine. The air filter comprises a base plate that includes an inlet receiver for passing the airstream into an air inlet of the engine. A top plate comprises a receiver for fastening the air cleaner cover onto the air filter. Countersinks in the top plate and sleeves extending through the air filter facilitate fastening the air filter onto the air inlet of the engine. The air filter has a tapering height along a length of the air filter to maximize the total surface area of a filter medium within the volume between the air cleaner cover and the engine, and to take advantage of a relatively greater airflow due to a ram air opening in the air cleaner cover.
1. An air filter, comprising:
a base plate configured to mount to an air inlet of an internal combustion engine, the base plate including a sleeve forming an opening in the base plate and extending inwardly;
a top plate configured to receive an air cleaner cover of the internal combustion engine, the top plate including a countersink forming an opening in the top plate and extending inwardly, wherein the sleeve and the countersink couple thereby forming an aperture that extends from the opening in the top plate to the opening in the base plate, wherein a first side of the top plate forms a first external side of the air filter; and
a filter medium disposed between the base plate and the top plate.
2. The air filter of claim 1 , wherein the base plate is comprised of a recessed portion bounded by a peripheral edge that retains a lower portion of the filter medium, and wherein the top plate is comprised of a recessed portion bounded by a peripheral edge that retains a top portion of the filter medium.
3. The air filter of claim 2 , wherein the recessed portions are coupled with a wire support of the filter medium.
4. The air filter of claim 1 , wherein the filter medium has a height that tapers along a length of the air filter, a maximal height being at a front portion of the air filter and a minimal height being at a rear portion of the air filter.
5. The air filter of claim 4 , wherein the height of the air filter is substantially uniform along a width of the air filter.
6. The air filter of claim 4 , wherein the degree of tapering of the height depends upon a volume and a shape of the air cleaner cover that will be fastened onto the air filter.
7. The air filter of claim 1 , wherein the base plate comprises an inlet receiver that has an opening configured to receive the air inlet of the engine.
8. The air filter of claim 7 , wherein a curved portion comprising the inlet receiver is joined with the base plate and is configured to establish an air-tight coupling between the base plate and the air inlet.
9. The air filter of claim 1 , wherein a diameter of an opening of the inlet receiver is configured to accept the air inlet of the engine.
10. The air filter of claim 1 , wherein multiple countersinks are disposed in the top plate and multiple sleeves are disposed in the bottom plate, the multiple countersinks and the multiple sleeves forming an air-tight seal between the base plate and the air inlet.
11. The air filter of claim 1 , wherein the top plate includes an air cleaner cover receiver.
12. The air filter of claim 11 , wherein the receiver extends above the top plate to a controlled height above the bottom of the base plate, the controlled height being selected to allow an interior surface of the air cleaner cover to contact a pliable seal disposed atop the recessed portion.
13. A method for assembling an air filter, comprising:
providing a base plate configured to mount to an air inlet of an internal combustion engine, the base plate including a sleeve forming an opening in the base plate and extending inwardly;
providing a top plate configured to receive an air cleaner cover of the internal combustion engine, the top plate including a countersink forming an opening in the top plate and extending inwardly, wherein the sleeve and the countersink couple thereby forming an aperture that extends from the opening in the top plate to the opening in the base plate, wherein a first side of the top plate forms a first external side of the air filter; and
providing a filter medium disposed between the base plate and the top plate.
14. The method of claim 13 , wherein the base plate includes an inlet receiver that has an opening the air inlet of the engine.
15. The method of claim 13 , wherein the top plate includes multiple countersinks disposed therein and the bottom plate includes multiple sleeves.
16. The method of claim 13 , wherein each of the base plate and the top plate includes a recessed portion, wherein the recessed portion retains the filter medium.
17. The method of claim 13 , further comprising tapering a height of the filter medium from a maximal height at a front portion to a minimal height at a rear portion of the air filter.
18. The method of claim 13 , wherein configuring the top plate further comprises disposing a receiver atop the top plate.