IP Library Granted Patent US 10,978,333
Granted Patent B2
US 10,978,333 · App. 15/883,525 · Granted Apr 13, 2021

Systems and methods for robotic arm sensing

Inventors: Yan-Hong Liu (Zhudong Township, Hsinchu County, TW); Ming-Feng Chen (Taoyuan, TW); Che-fu Chen (Taipei, TW); Hung-Wen Chen (Hsin-Chu, TW)
Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
H01L21/68707H01L21/67253H01L21/67706H01L21/67742
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Quick Facts
Patent No.
US 10,978,333
App. No.
15/883,525
Granted
Apr 13, 2021
Kind
B2
Abstract

In an embodiment, a robotic arm includes: a base; at least one link secured to the base; a gripper secured to the at least one link, wherein: the gripper comprises a finger, the gripper is configured to secure a wafer while the at least one link is in motion, and the gripper is configured to release the wafer while the at least one link is stopped, a sensor disposed on the finger, the sensor configured to collect sensor data characterizing the robotic arm's interaction with a semiconductor processing chamber while the wafer is secured using the finger.

Claims (39)

1. A robotic arm, comprising:

a base;

at least one link secured to the base;

a gripper secured to the at least one link, wherein:

the gripper comprises a finger,

the gripper is configured to secure a wafer while the at least one link is in motion,

and the gripper is configured to release the wafer while the at least one link is stopped; and

a first sensor disposed on the finger, the first sensor configured to collect first sensor data characterizing a condition within a semiconductor processing chamber while the wafer is secured using the finger, wherein the first sensor comprises an electronic nose configured to measure a concentration of a gas molecule around the gripper.

2. The robotic arm of claim 1 , further comprising a second sensor configured to collect second sensor data, wherein the second sensor data indicates a weight of the wafer.

3. The robotic arm of claim 1 , further comprising a second sensor configured to collect second sensor data, wherein the second sensor data characterizes a spatial relationship between the gripper and a surface of the semiconductor processing chamber.

4. The robotic arm of claim 1 , further comprising a second sensor, wherein the second sensor is at least one of: a frequency modulated continuous wave (FMCW) device, a charge coupled device (CCD), a weight sensor, an infrared range finder, and an infrared thermometer.

5. The robotic arm of claim 1 , the gripper is configured to reach within the semiconductor processing chamber.

6. The robotic arm of claim 1 , wherein the at least one link is configured to move the gripper between multiple semiconductor processing chambers.

7. A system, comprising:

a stabilization base;

a link secured to the stabilization base;

a gripper hand secured to the link, wherein:

the gripper hand is configured to secure a wafer while the link is in motion,

the gripper hand is configured to release the wafer while the link is stopped; and

a first sensor is disposed on the gripper hand, wherein the first sensor comprises an electronic nose configured to measure a concentration of a gas molecule around the gripper.

8. The system of claim 7 , wherein the gripper hand comprises a set of fingers configured to secure the wafer or to release the wafer.

9. The system of claim 8 , wherein the first sensor is disposed on a finger of the set of fingers.

10. The system of claim 9 , the finger comprises articulated joints and the first sensor is part of one of the articulated joints.

11. The system of claim 8 , wherein the first sensor is disposed on the gripper hand apart from the set of fingers.

12. The system of claim 7 , further comprising a second sensor configured to collect data indicating a weight of the wafer.

13. The system of claim 7 , further comprising a second sensor configured to collect data indicating a spatial relationship between the gripper hand and a semiconductor processing chamber surface.

14. The system of claim 7 , further comprising a second sensor, wherein the second sensor is at least one of: a frequency modulated continuous wave (FMCW) sensor, a charge coupled device (CCD), a weight sensor, an infrared range finder, and an infrared thermometer.

15. A robotic arm, comprising:

a base;

at least one link secured to the base;

a gripper secured to the at least one link, wherein:

the gripper is configured to secure a wafer while the at least one link is in motion,

and the gripper is configured to release the wafer while the at least one link is stopped; and

a first sensor disposed on the gripper, the first sensor configured to collect first sensor data that indicates a weight of the wafer.

16. The robotic arm of claim 15 , further comprising a second sensor configured to collect second sensor data that indicates a concentration of a gas molecule around the gripper.

17. The robotic arm of claim 15 , further comprising a second sensor configured to collect second sensor data that characterizes a spatial relationship between the gripper and a surface of the semiconductor processing chamber.

18. The robotic arm of claim 15 , further comprising a second sensor, wherein the second sensor is at least one of: a frequency modulated continuous wave (FMCW) device, a charge coupled device (CCD), an electronic nose sensor, an infrared range finder, and an infrared thermometer.

19. The robotic arm of claim 15 , the gripper is configured to reach within the semiconductor processing chamber.

20. The robotic arm of claim 15 , wherein the at least one link is configured to move the gripper between multiple semiconductor processing chambers.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 21, 2018
From: LIU, YAN-HONG; CHEN, MING-FENG; CHEN, CHE-FU; CHEN, HUNG-WEN
To: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
Reel/Frame 046942/0861 →
Continuity (2)
Provisional Application 62585752 · Nov 14, 2017
Related Publication 20190148209A1 · May 16, 2019
Cited By (1)
US 12,320,778