IP Library Granted Patent US 10,000,431
Granted Patent B1
US 10,000,431 · App. 15/883,541 · Granted Jun 19, 2018

Process for the production of 1-chloro-3,3,3-trifluoropropene (HCFO-1233zd)

Inventors: Daniel C. Merkel (Orchard Park, NY); Hsueh Sung Tung (Getzville, NY)
Assignee: Honeywell International Inc.
C07C17/206C07C17/25C07C17/383
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Quick Facts
Patent No.
US 10,000,431
App. No.
15/883,541
Granted
Jun 19, 2018
Kind
B1
Abstract

A process for enhancing the selective and efficient production of (E)-1-chloro-3,3,3-trifluoropropene (HCFO-1233zd(E), or 1233zd(E)). During the manufacture of HCFO-1233zd(E) by fluorination of 1,1,1,3,3-pentachloropropane (HCC-240fa), a by-product of 1,1,3,3-tetrachloro-1-fluoropropane (HCFC-241fa) is separated and then dehydrochlorinated to form 1,3,3-trichloro-3-fluoropropene (HCFO-1231zd). The HCFO-1231zd is then fluorinated to form HCFO-1233zd(E).

Claims (26)

1. A process for the production of 1-chloro-3,3,3-trifluoropropene (HCFO-1233zd), comprising the steps of:

providing a reactant composition including 1,1,3,3-tetrachloro-1-fluoropropane (HCFC-241fa);

dehydrochlorinating the HCFC-241fa in the presence of a basic solution to form 1,3,3-trichloro-3-fluoropropene (HCFO-1231zd); and

fluorinating the HCFO-1231zd with hydrogen fluoride (HF) to produce HCFO-1233zd.

2. The process of claim 1 wherein following said fluorinating step, the HCFO-1233zd produced is predominantly HCFO-1233zd(E).

3. The process of claim 1 , wherein said dehydrochlorinating step is performed at a temperature between 0° C. and 100° C.

4. The process of claim 1 , wherein said fluorinating step is performed at a temperature between 80° C. and 150° C.

5. The process of claim 1 , wherein said fluorinating step is performed in the absence of a catalyst.

6. The process of claim 1 , wherein the reactant composition further includes hydrogen fluoride (HF) and said process further includes the additional step, after said providing step and prior to said dehydrochlorinating step, of separating HF from the reactant composition.

7. The process of claim 1 , further comprising the additional step, after said dehydrochlorinating step and prior to said fluorinating step, of drying the HCFO-1231zd.

8. The process of claim 1 , wherein the basic solution in said dehydrochlorinating step is selected from the group consisting of potassium hydroxide (KOH), sodium hydroxide (NaOH), and calcium hydroxide (CaOH).

9. A process for the production of 1-chloro-3,3,3-trifluoropropene (HCFO-1233zd), comprising the steps of:

fluorinating 1,1,1,3,3-pentachloropropane (HCC-240fa) with hydrofluoric acid (HF) to produce a product stream including HCFO-1233zd and 1,1,3,3-tetrachloro-1-fluoropropane (HCFC-241fa);

separating HCFC-241fa from the product stream;

dehydrochlorinating the HCFC-241fa in a liquid phase in the presence of a basic solution to form 1,3,3-trichloro-3-fluoropropene (HCFO-1231zd); and

fluorinating the HCFO-1231zd with hydrogen fluoride (HF) to produce HCFO-1233zd.

10. The process of claim 9 , wherein said first fluorinating step is performed at a reaction temperature between 120° C. and 140° C. and at a reaction pressure of between 230 psig and 400 psig.

11. The process of claim 9 wherein, following said second fluorinating step, the HCFO-1233zd produced is predominantly HCFO-1233zd(E).

12. The process of claim 9 , wherein said dehydrochlorinating step is performed at a temperature between 0° C. and 100° C.

13. The process of claim 9 , wherein said second fluorinating step is performed at a temperature between 80° C. and 150° C.

14. The process of claim 9 , wherein said second fluorinating step is performed in the absence of a catalyst.

15. The process of claim 9 , wherein said process further includes an additional step, after said first fluorinating step and prior to said separating step, of separating HF from the product stream.

16. The process of claim 9 , further comprising the additional step, after said dehydrochlorinating step and prior to said second fluorinating step, of drying the HCFO-1231zd.

17. The process of claim 9 , further comprising the additional step, after said second fluorinating step, of recycling at least one of unreacted HCFO-1231zd and unreacted HF back to said first fluorinating step.

18. The process of claim 9 , wherein said separating step is conducted via vacuum distillation.

19. The process of claim 9 , wherein said separating step is conducted via distillation at a pressure between 10 torr and 5,200 torr.

Assignments (3)
NUNC PRO TUNC ASSIGNMENT Recorded Apr 12, 2026
From: HONEYWELL INTERNATIONAL INC.
To: SOLSTICE ADVANCED MATERIALS US, INC.
Reel/Frame 074343/0989 →
SECURITY INTEREST Recorded Jan 12, 2026
From: SOLSTICE ADVANCED MATERIALS US, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 074569/0260 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 30, 2018
From: MERKEL, DANIEL C.; TUNG, HSUEH SUNG
To: HONEYWELL INTERNATIONAL INC.
Reel/Frame 044771/0692 →