IP Library Granted Patent US 10,767,382
Granted Patent B2
US 10,767,382 · App. 15/886,556 · Granted Sep 8, 2020

Pool cleaner impeller subassembly

Inventors: Graham M. Hayes (Bermuda Run, NC); Scott Teuscher (Advance, NC)
Assignee: Hayward Industries, Inc.
E04H4/1654C02F1/001C02F1/385C02F2103/42C02F2201/002C02F2203/008
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Quick Facts
Patent No.
US 10,767,382
App. No.
15/886,556
Granted
Sep 8, 2020
Kind
B2
Abstract

Exemplary embodiments are directed to pool cleaners that remove debris from water using a plurality of cyclonic flows, or that include a removable impeller subassembly, a check valve for a debris canister, a particle separator assembly having a handle that locks to the pool cleaner, a modular roller drive gear box, or a roller latch that secures a roller to the pool cleaner. Exemplary embodiments are also directed to the check valve and the roller latch themselves. Exemplary embodiments are directed to a filter medium for pool cleaners that includes embossments providing flow channels for water, and to roller assemblies for pool cleaners. Exemplary embodiments are directed to pool cleaners including alternative pump motor engagements. Exemplary embodiments are directed to pool cleaners power supplies that include a potted and contoured power board assembly, and to kickstands therefor. Exemplary embodiments are directed to a pool cleaner caddy, and removable wheels therefor.

Claims (35)

1. A pool cleaner for a pool or spa, comprising:

a canister that collects and retains debris from water being cleaned by the pool cleaner, including an inlet, a top, and a bottom having an opening, the canister having an inner chamber, an outlet being provided proximal the top;

an impeller subassembly that expels the cleaned pool water from the outlet into the pool or spa, comprising:

a sleeve having a first end and a second end;

a shaft including a first end and a second end, the shaft positioned within the sleeve, the shaft being rotatable within the sleeve;

an impeller engaged with the first end of the shaft; and

a guard secured to the sleeve proximal the outlet,

at least a portion of the impeller subassembly being positioned within the inner chamber with the sleeve and shaft extending therethrough with the second end of the sleeve being adjacent the opening;

wherein the guard can be disengaged allowing the impeller subassembly to be removed from the inner chamber as a single unit.

2. The pool cleaner of claim 1 , wherein the guard is a diffuser that includes a shroud defining an inner chamber and the impeller is positioned within the inner chamber of the shroud and radially spaced from the shroud.

3. The pool cleaner of claim 2 , wherein the shroud includes an open end having a plurality of fins, the impeller being axially spaced from the fins.

4. The pool cleaner of claim 1 , comprising at least one bearing positioned about the shaft and between the shaft and the sleeve,

wherein the shaft is configured to slide axially within the at least one bearing.

5. The pool cleaner of claim 4 , wherein the shaft further comprises a first coupling member configured to engage a second coupling member of a motor.

6. The pool cleaner of claim 5 , wherein the shaft slides axially within the at least one bearing upon engagement with the second coupling member and absorbs impact forces.

7. The pool cleaner of claim 1 , wherein the sleeve includes a plurality of mounting bosses and the guard includes a plurality of mounting protrusions configured to be secured with the plurality of mounting bosses to secure the guard to the sleeve.

8. The pool cleaner of claim 1 , comprising a filter medium disposed within the inner chamber.

9. An impeller subassembly for a pool cleaner that cleans water of a pool or spa, comprising:

a sleeve having a first end and a second end;

a shaft including a first end and a second end, the shaft positioned within the sleeve, the shaft being rotatable within the sleeve;

an impeller engaged with the first end of the shaft; and

a guard secured to the sleeve,

wherein the impeller subassembly expels cleaned water from an outlet into the pool or spa, is configured to be removably secured to a debris container that collects and retains debris from the water being cleaned, and can be removed from said debris container as a single unit.

10. The impeller subassembly of claim 9 , wherein the guard is a diffuser that includes a shroud defining an inner chamber and the impeller is positioned within the inner chamber of the shroud and radially spaced from the shroud.

11. The impeller subassembly of claim 10 , wherein the shroud includes an open end having a plurality of fins, the impeller being axially spaced from the fins.

12. The impeller subassembly of claim 9 , comprising at least one bearing positioned about the shaft and between the shaft and the sleeve,

wherein the shaft is configured to slide axially within the at least one bearing.

13. The impeller subassembly of claim 12 , wherein the shaft further comprises a first coupling member configured to engage a second coupling member of a motor.

14. The impeller subassembly of claim 13 , wherein the shaft slides axially within the at least one bearing upon engagement with the second coupling member and absorbs impact forces.

15. The impeller subassembly of claim 9 , wherein the sleeve includes a plurality of mounting bosses and the guard includes a plurality of mounting protrusions configured to be secured with the plurality of mounting bosses to secure the guard to the sleeve.

16. The impeller subassembly of claim 9 in combination with the pool cleaner.

17. The impeller subassembly of claim 9 in combination with the debris container.

18. The impeller subassembly of claim 9 , wherein the shaft further comprises a first coupling member configured to engage a second coupling member of a motor.

19. The impeller subassembly of claim 18 in combination with the motor.

20. The impeller subassembly of claim 19 , wherein the impeller is configured to be rotationally driven by the motor through at least the shaft to expel cleaned water into the pool or spa.

Assignments (6)
RELEASE OF PATENT SECURITY INTEREST (SECOND LIEN) Recorded May 3, 2021
From: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
To: HAYWARD INDUSTRIES, INC.; GSG HOLDINGS, INC.
Reel/Frame 056122/0218 →
FIRST LIEN PATENT SECURITY AGREEMENT SUPPLEMENT Recorded Nov 18, 2020
From: HAYWARD INDUSTRIES, INC.; GSG HOLDINGS, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 054457/0919 →
SECOND LIEN PATENT SECURITY AGREEMENT SUPPLEMENT Recorded Nov 18, 2020
From: HAYWARD INDUSTRIES, INC.; GSG HOLDINGS, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 054457/0930 →
ABL PATENT SECURITY AGREEMENT SUPPLEMENT Recorded Nov 18, 2020
From: HAYWARD INDUSTRIES, INC.; GSG HOLDINGS, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 054458/0001 →
ASSIGNEE CHANGE OF ADDRESS Recorded Jun 16, 2020
From: HAYWARD INDUSTRIES, INC.
To: HAYWARD INDUSTRIES, INC.
Reel/Frame 052958/0094 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 26, 2018
From: HAYES, GRAHAM M.; TEUSCHER, SCOTT
To: HAYWARD INDUSTRIES, INC.
Reel/Frame 045034/0923 →
Continuity (2)
Continuation 15592377 · May 11, 2017
Related Publication 20180328065A1 · Nov 15, 2018
Cited By (3)
US 12,324,556 US 12,324,557 US 12,543,905