Power battery top cap structure, power battery and battery module
View Patent ↗A top cap structure for a power battery includes a first electrode assembly and a top cap piece. The first electrode assembly includes a first electrode column and a first connection block. The first connection block includes a main body and a compound portion that are bonded together. A base metal material of the main body is different from the base metal materials of the first electrode column and the compound portion. The compound portion includes a first connection hole and the main body includes a second connection hole. A top portion of the first electrode column includes a connection section. The connection section passes through the top cap piece, the second connection hole, and the first connection hole, and extends from the first connection hole. The connection section and the compound portion are welded together. The connection section is riveted to the second connection hole.
1. A power battery top cap structure, comprising:
a top cap piece; and
a first electrode assembly comprising a first electrode column and a first connection block, wherein a top portion of the first electrode column comprises a connection section, wherein the first connection block comprises a main body and a compound portion, a material forming the main body comprises a first base metal, both a material forming the first electrode column and a material forming the compound portion comprise a second base metal, wherein the first base metal is different from the second base metal, wherein the compound portion is bonded with the main body, wherein the compound portion comprises a first connection hole, wherein the first connection block is disposed above the top cap piece, wherein the connection section and the compound portion are welded together, wherein an upper surface of the main body comprises a recessive portion, and the compound portion is inserted within the recessive portion, wherein the main body further comprises a second connection hole, wherein the connection section passes through the top cap piece, the second connection hole, and the first connection hole, and wherein the connection section is rivetedly connected to the second connection hole.
2. The power battery top cap structure according to claim 1 , wherein the second connection hole comprises a step portion, and the first electrode column is engaged with the step portion.
3. The power battery top cap structure according to claim 1 , wherein a diameter of a top portion of the second connection hole is equal to a diameter of the first connection hole, and a periphery of the connection section is welded to the inner wall of the first connection hole.
4. The power battery top cap structure according to claim 1 , wherein a ratio of a thickness of the compound portion to a thickness of the main body ranges from 1/10 to ⅔.
5. The power battery top cap structure according to claim 1 , wherein an upper surface of the compound portion is lower than an upper surface of the main body.
6. The power battery top cap structure according to claim 5 , wherein a top surface of the connection section is flush with the upper surface of the compound portion.
7. The power battery top cap structure according to claim 1 , wherein the compound portion extends along a direction of a width of the top cap piece, and extends through a thickness of the main body.
8. The power battery top cap structure according to claim 1 , wherein the material forming the main body comprises aluminum or an aluminum alloy, the material forming the first electrode column comprises copper or a copper alloy, and the material forming the compound portion comprises copper or a copper alloy.
9. The power battery top cap structure according to claim 1 , wherein the material forming the main body comprises copper or a copper alloy, the material forming the first electrode column comprises aluminum or an aluminum alloy, and the material forming the compound portion comprises aluminum or an aluminum alloy.
10. The power battery top cap structure according to claim 1 , wherein the connection section and the compound portion are connected via laser welding.
11. The power battery top cap structure according to claim 1 , wherein the main body and the compound portion are bonded together by at least one of a cold rolling process, a hot rolling process, an explosive compound process and an explosive rolling process.
12. The power battery top cap structure according to claim 1 , further comprising:
a second electrode assembly that is attached to the top cap piece.
13. A power battery, comprising:
a battery core within a shell body; and
a power battery top cap structure on a top portion of the shell body, the power battery top cap structure comprising:
a top cap piece; and
a first electrode assembly comprising a first electrode column and a first connection block, wherein a top portion of the first electrode column comprises a connection section, wherein the first connection block comprises a main body and a compound portion, a material forming the main body comprises a first base metal, both a material forming the first electrode column and a material forming the compound portion comprise a second base metal, wherein the first base metal is different from the second base metal, wherein the compound portion is bonded with the main body, wherein the compound portion comprises a first connection hole, wherein the first connection block is disposed above the top cap piece, wherein the connection section and the compound portion are welded together, wherein an upper surface of the main body comprises a recessive portion, and the compound portion is inserted within the recessive portion, wherein the main body further comprises a second connection hole, wherein the connection section passes through the top cap piece, the second connection hole, and the first connection hole, and wherein the connection section is rivetedly connected to the second connection hole.
14. The power battery according to claim 13 , further comprising:
a second electrode assembly that is attached to the top cap piece.
15. A battery module, comprising:
a busbar; and
a power battery connected to the busbar, the power battery including a power battery top cap structure on a top portion of the power battery, the power battery top cap structure comprising:
a top cap piece; and
a first electrode assembly comprising a first electrode column and a first connection block, wherein a top portion of the first electrode column comprises a connection section, wherein the first connection block comprises a main body and a compound portion, a material forming the main body comprises a first base metal, both a material forming the first electrode column and a material forming the compound portion comprise a second base metal, wherein the first base metal is different from the second base metal, wherein the compound portion is bonded with the main body, wherein the compound portion comprises a first connection hole, wherein the first connection block is disposed above the top cap piece, wherein the connection section and the compound portion are welded together, wherein an upper surface of the main body comprises a recessive portion, and the compound portion is inserted within the recessive portion, wherein the main body further comprises a second connection hole, wherein the connection section passes through the top cap piece, the second connection hole, and the first connection hole, and wherein the connection section is rivetedly connected to the second connection hole,
wherein the busbar is welded to the main body, and wherein both a material forming the busbar and the material forming the main body comprise the first base metal.
16. The battery module according to claim 15 , further comprising:
a second electrode assembly that is attached to the top cap piece.