IP Library Granted Patent US 11,172,993
Granted Patent B2
US 11,172,993 · App. 15/896,516 · Granted Nov 16, 2021

Sensored surgical tool and surgical intraoperative tracking and imaging system incorporating same

Inventors: Yanhui Bai (Toronto, CA); Michael Frank Gunter Wood (Toronto, CA); Cameron Anthony Piron (Toronto, CA)
Assignee: SYNAPTIVE MEDICAL INC.
A61B34/20A61B34/30A61B90/361A61B17/34A61B2034/2051A61B2034/2055A61B2034/2068A61B2090/064A61B2090/065A61B2090/367A61B2090/3983A61B2218/007
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Quick Facts
Patent No.
US 11,172,993
App. No.
15/896,516
Granted
Nov 16, 2021
Kind
B2
Abstract

Described are various embodiments of a sensored surgical tool, and surgical intraoperative tracking and imaging system incorporating same. In one embodiment, the surgical tool comprises a rigid elongate tool body having a substantially rigid tool tip to be displaced and tracked within the surgical cavity so to reproducibly locate the tool tip within the cavity. The tool further comprises one or more tool tip cameras and/or pressure sensors operatively disposed along the body at or proximal to the tool tip.

Claims (43)

1. A surgical tool for use within an open surgical cavity, the surgical tool comprising:

a rigid elongate tool body having a substantially rigid tool tip to be displaced and tracked within the open surgical cavity to reproducibly locate said substantially rigid tool tip within the open surgical cavity;

a pressure sensor operatively disposed along said rigid elongate tool body at a position, in one of at the substantially rigid tool tip and proximate said substantially rigid tool tip, the pressure sensor responsive to pressure variations applied thereto from within the open surgical cavity to output a sensor signal representative thereof as the substantially rigid tool tip is displaced within the open surgical cavity, said sensor signal externally communicable to associate respective inner-cavity pressure readings with locations of the substantially rigid tool tip, and the pressure sensor comprising at least one of: a Fabry-Perot pressure sensor, a piezoresistive pressure sensor, nanotube pressure sensor, and an optical microelectromechanical (MEMS) pressure sensor;

at least one camera disposed, and laterally-oriented, along said rigid elongate tool body in one of at the substantially rigid tool tip and proximate said substantially rigid tool tip to capture lateral images from within the open surgical cavity, said lateral images externally communicable to further associate respective inner-cavity images with said locations of the substantially rigid tool tip, and the at least one camera operable in a near-infrared wavelength range;

a suction tool configured to operate with another pressure sensor and another at least one camera, the suction tool comprising a suction tool tip portion, the suction tool tip portion comprising a disposable tip portion, wherein imaging, locating, and mapping inner cavity characteristics are considered by an external data processing unit in real-time during a surgical procedure; and

the external data processing unit operable to associate a given pressure reading associated with the sensor signal with a corresponding location of the pressure sensor and with a sensor signal from the other pressure sensor within the open externally accessible surgical cavity, said external data processing unit further operable to associate respective inner-cavity images with locations of the substantially rigid tool tip and the location of the suction tool tip portion.

2. The surgical tool of claim 1 , wherein said pressure sensor is laterally oriented relative to said substantially rigid tool tip.

3. The surgical tool of claim 2 , wherein said pressure sensor comprises a plurality of pressure sensors disposed at a position in one of: at the substantially rigid tool tip and proximate said substantially rigid tool tip.

4. The surgical tool of claim 1 , further comprising: a set of fiducial markers externally coupled in a fixed configuration to an externally extending portion of said rigid elongate tool body, wherein said markers are trackable by an external tracking system to automatically determine said locations of the substantially rigid tool tip, with reference to the open surgical cavity, based on a respective tracked position of said markers.

5. The surgical tool of claim 1 , further comprising a radio frequency transmitter to wirelessly communicate said sensor signal.

6. The surgical tool of claim 1 , wherein said pressure sensor comprises a plurality of pressure sensors collocated at a position in one of: at the substantially rigid tool tip and toward said substantially rigid tool tip.

7. The surgical tool of claim 1 , wherein the suction tool is disposed at a position, in one of: at the substantially rigid tool tip and proximate said substantially rigid tool tip, to concurrently provide suction within the surgical cavity around said substantially rigid tool tip.

8. The surgical tool of claim 1 ,

wherein an external camera is configured to align with, and view, the open surgical cavity, and

wherein said substantially rigid tool tip is operable as a trackable pointer within the open surgical cavity.

9. The surgical tool of claim 1 , further comprising at least one complementary camera disposed along said rigid elongate tool body at a position, in one of at the substantially rigid tool tip and proximate said substantially rigid tool tip, to capture complementary images of the open surgical cavity along a complementary imaging axis angled toward a cavity bottom relative to said laterally-oriented camera to construct one of a 3D inner-cavity mapping and an enlarged field of view image of the open surgical cavity from said lateral images and said complementary images.

10. The surgical tool of claim 9 ,

wherein at least one of an external camera and a scope is configured to align with, and view, the open surgical cavity, and

wherein said inner-cavity images are complementary to external images captured by at least one of the external camera and the scope in enhancing inner-cavity visualization.

11. The surgical tool of claim 1 , wherein said substantially rigid tool tip is movable within the open surgical cavity to track pressure variations resulting from inner-cavity bleeding in locating a bleeding site within the open surgical cavity.

12. The surgical tool of claim 1 ,

wherein said rigid elongate tool body comprises a reusable tool shaft portion and a disposable tool tip portion removably operatively connectable to said shaft portion, and

wherein said disposable tool tip portion comprises said substantially rigid tool tip and said pressure sensor.

13. A surgical system for performing surgery through an open externally accessible surgical cavity, the system comprising:

a surgical tool, the surgical tool comprising: a rigid elongate tool body having a substantially rigid tool tip to be displaced and tracked within the open externally accessible surgical cavity to reproducibly locate said substantially rigid tool tip within the open externally accessible surgical cavity;

a pressure sensor operatively disposed along said rigid elongate tool body at a position, in one of at the substantially rigid tool tip and proximate said substantially rigid tool tip, the pressure sensor responsive to pressure variations applied thereto from within the open externally accessible surgical cavity to output a sensor signal representative thereof as the substantially rigid tool tip is displaced within the open externally accessible cavity, and the pressure sensor comprising at least one of: a Fabry-Perot pressure sensor, a piezoresistive pressure sensor, nanotube pressure sensor, and an optical microelectromechanical (MEMS) pressure sensor;

at least one camera disposed, and laterally-oriented, along said rigid elongate tool body in one of at the substantially rigid tool tip and proximate said substantially rigid tool tip to capture lateral images from within the open externally accessible surgical cavity, the at least one camera operable in a near-infrared wavelength range;

a suction tool configured to operate with another pressure sensor and another at least one camera, the suction tool comprising a suction tool tip portion, the suction tool tip portion comprising a disposable tip portion, wherein imaging, locating, and mapping inner cavity characteristics are considered by an external data processing unit in real-time during a surgical procedure;

an external tracking system operatively interfacing with said surgical tool and the suction tool to automatically track a location of said substantially rigid tool tip and a location of the suction tool tip portion within the open externally accessible surgical cavity; and

the external data processing unit operable to associate a given pressure reading associated with said sensor signal with a corresponding location of said pressure sensor and with a sensor signal from the other pressure sensor within the open externally accessible surgical cavity, said external data processing unit further operable to associate respective inner-cavity images with locations of the substantially rigid tool tip and the location of the suction tool tip portion.

14. The surgical system of claim 13 ,

wherein said surgical tool further comprises a set of fiducial markers externally coupled, in a fixed configuration, with an externally extending portion of said rigid elongate tool body, and

wherein said markers are trackable by an external surgical navigation system to automatically associate said corresponding location of said pressure sensor within the open externally accessible surgical cavity based on a respectively tracked position of said markers.

15. The surgical system of claim 13 , wherein said pressure sensor is laterally oriented relative to said substantially rigid tool tip.

16. A surgical tool for use within an open externally visible surgical cavity that is visibly accessible to one of an external camera and a scope aligned therewith, the surgical tool comprising:

a rigid elongate tool body having a substantially rigid tool tip to be displaced and tracked within the open externally visible surgical cavity so as to reproducibly locate said substantially rigid tool tip within the open externally visible surgical cavity;

at least one laterally-oriented camera operatively disposed along said rigid elongate tool body at a position, in one of at the substantially rigid tool tip and proximate said substantially rigid tool tip, to capture lateral inner-cavity images of the open externally visible surgical cavity for output as the substantially rigid tool tip is displaced within the open externally visible surgical cavity, said lateral inner-cavity images externally communicable to associate respective lateral inner-cavity images with locations of the substantially rigid tool tip, said inner-cavity images complementary to external images captured by one of said external camera and the scope in enhancing inner-cavity visualization, and the at least one laterally-oriented camera operable in a near-infrared wavelength range; and

a suction tool configured to operate with a pressure sensor, another pressure sensor, at least one camera, and another at least one camera, the suction tool comprising a suction tool tip portion, the suction tool tip portion comprising a disposable tip portion, wherein imaging, locating, and mapping inner cavity characteristics are considered by an external data processing unit in real-time during a surgical procedure, and the pressure sensor comprising at least one of: a Fabry-Perot pressure sensor, a piezoresistive pressure sensor, nanotube pressure sensor, and an optical microelectromechanical (MEMS) pressure sensor; and

the external data processing unit operable to associate a given pressure reading associated with said sensor signal with a corresponding location of said pressure sensor and with a sensor signal from the other pressure sensor within the open externally accessible surgical cavity, said external data processing unit further operable to associate respective inner-cavity images with locations of the substantially rigid tool tip and the location of the suction tool tip portion.

17. The surgical tool of claim 16 , further comprising a set of fiducial markers externally coupled, in a fixed configuration, with an externally extending portion of said rigid elongate tool body, wherein said set of fiducial markers is trackable by an external tracking system to automatically determine locations of the substantially rigid tool tip, with reference to the cavity, based on a respective tracked position of said markers.

18. The surgical tool of claim 16 , further comprising a radio frequency transmitter to wirelessly communicate said lateral inner-cavity images.

19. The surgical tool of claim 16 , wherein the suction tool is disposed at a position, in one of at the substantially rigid tool tip and proximate said substantially rigid tool tip, to concurrently provide suction within the open externally visible surgical cavity around said substantially rigid tool tip.

20. The surgical tool of claim 16 , further comprising at least one complementary camera disposed along said rigid elongate tool body at a position, in one of at the substantially rigid tool tip and proximate said substantially rigid tool tip, to capture complementary images of the open externally visible surgical cavity along a complementary imaging axis angled toward a cavity bottom relative to said laterally-oriented camera to construct one of a 3D inner-cavity mapping and an enlarged field of view image of the open externally visible surgical cavity from said lateral images and said complementary images.

Assignments (4)
SECURITY INTEREST Recorded Jan 7, 2021
From: SYNAPTIVE MEDICAL INC.
To: ESPRESSO CAPITAL LTD.
Reel/Frame 054922/0791 →
CORRECTIVE ASSIGNMENT TO CORRECT THE 16/935440 APPLICATION PREVIOUSLY RECORDED ON REEL 054251 FRAME 0337. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Dec 21, 2020
From: SYNAPTIVE MEDICAL (BARBADOS) INC.
To: SYNAPTIVE MEDICAL INC.
Reel/Frame 055059/0725 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 29, 2020
From: SYNAPTIVE MEDICAL (BARBADOS) INC.
To: SYNAPTIVE MEDICAL INC.
Reel/Frame 054251/0337 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 21, 2019
From: BAI, YANHUI; PIRON, CAMERON ANTHONY; WOOD, MICHAEL FRANK GUNTER
To: SYNAPTIVE MEDICAL (BARBADOS) INC.
Reel/Frame 048402/0937 →
Priority Claims (1)
CA CA 2957977 · Feb 15, 2017 · national
Continuity (1)
Related Publication 20180228553A1 · Aug 16, 2018