PLUNGER MEMBER USED FOR BELT TYPE CONTINUOUSLY VARIABLE TRANSMISSION
A plunger member 3 used for a belt type continuously variable transmission is configured by cold press molding a blank material 32 according to deep-drawing molding, and closed forging, compression molding or a combined molding thereof, where during the cold press molding, a thickness of a bent corner portion 3 f , which at least makes a sleeve portion 3 c and a step-like formed portion (spring seating portion) 3 d continuous to each other, is configured to be increased by 30% or more relative to a thickness of the blank material 32 , and then a hardened surface layer 3 B is configured to be formed on both of the entire front and back sides of the plunger member by performing a soft nitriding treatment.
1 . A plunger member used for a belt type continuously variable transmission, wherein
the plunger member is fixed to a shaft so as to face a movable-side pulley half body configuring a pulley together with a fixed-side pulley half body in the belt type continuously variable transmission to define an oil chamber formed by a cylinder member into a pulley oil chamber and a canceller oil chamber,
the plunger member comprising:
an expanding flange portion having a large diameter, the expanding flange portion formed on one end side by press molding a blank material, the expanding flange portion slidably abutting on the cylinder member;
a sleeve portion having a small diameter, the sleeve portion formed on the other end side, the sleeve portion fit and fixed to the shaft; and
one or more step-like formed portions having diameters stepwisely smaller from the expanding flange portion, the one or more step-like formed portions continuing to the sleeve portion, and
the plunger member is configured by cold press molding the blank material according to deep-drawing molding, and closed forging, compression molding or a combined molding thereof, wherein during the cold press molding, a thickness of a bent corner portion, which at least makes the sleeve portion and the step-like formed portions continuous to each other, is configured to be increased by 30% or more relative to a thickness of the blank material, and then a hardened surface layer is formed on both of entire front and back sides of the plunger member by performing a soft nitriding treatment.
2 . The plunger member used for the belt type continuously variable transmission according to claim 1 , wherein
the hardened surface layer has a thickness of 4 μm or more relative to both of outermost and backmost surfaces of the plunger member.
3 . The plunger member used for the belt type continuously variable transmission according to claim 1 , wherein
the hardened surface layer has Vickers hardness of 400 Hv or more by the soft nitriding treatment.
4 . The plunger member used for the belt type continuously variable transmission according to claim 1 , wherein
the entire plunger member is formed with an equivalent plastic strain amount of 0.4 or more.
5 . The plunger member used for the belt type continuously variable transmission according to claim 1 , wherein
the bent corner portion, which at least makes the sleeve portion and the step-like formed portion continuous to each other in the plunger member, is configured to be provided with an equivalent plastic strain amount of 1.0 or more.
6 . The plunger member used for the belt type continuously variable transmission according to claim 1 , wherein
a hardened inner layer, which exists in an inner layer portion than the hardened surface layer in the plunger member, is formed having Vickers hardness of 18 Hv or more.
7 . A manufacturing method of a plunger member used for a belt type continuously variable transmission, wherein
the plunger member is fixed to a shaft so as to face a movable-side pulley half body configuring a pulley together with a fixed-side pulley half body in the belt type continuously variable transmission to define an oil chamber formed by a cylinder member into a pulley oil chamber and a canceller oil chamber,
the plunger member comprising:
an expanding flange portion having a large diameter, the expanding flange portion formed on one end side by press molding a blank material, the expanding flange portion slidably abutting on the cylinder member;
a sleeve portion having a small diameter, the sleeve portion formed on the other end side, the sleeve portion fit and fixed to the shaft; and
one or more step-like formed portions having diameters stepwisely smaller from the expanding flange portion, the one or more step-like formed portions continuing to the sleeve portion, and
the plunger member is configured by cold press molding the blank material according to deep-drawing molding, and closed forging, compression molding or a combined molding thereof, wherein during the cold press molding, a thickness of a bent corner portion, which at least makes the sleeve portion and the step-like formed portions continuous to each other, is configured to be increased by 30% or more relative to a thickness of the blank material, and then a hardened surface layer is formed on both of entire front and back sides of the plunger member by performing a soft nitriding treatment.