IP Library Granted Patent US 10,305,068
Granted Patent B2
US 10,305,068 · App. 15/901,368 · Granted May 28, 2019

Organic EL display element, organic EL display panel, and method of manufacturing organic EL display element

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Quick Facts
Patent No.
US 10,305,068
App. No.
15/901,368
Granted
May 28, 2019
Kind
B2
Abstract

An organic EL element includes an anode, a light emitting layer, a functional layer, a cathode, and a low refractive index layer. The light emitting layer is disposed above the anode. The functional layer is disposed on and in contact with the light emitting layer and includes a first metal. The cathode is disposed on and in contact with the functional layer and is made of a light transmissive metal oxide. The low refractive index layer is disposed on and in contact with the cathode. Refractive index of the low refractive index layer is smaller than refractive index of the cathode, film thickness of the functional layer is from 15 nm to 35 nm, and a distance between an anode-side surface of the light emitting layer and an interface between the cathode and the low refractive index layer is 110 nm or greater.

Claims (76)

1. An organic electroluminescence (EL) element comprising:

an anode;

a light emitting layer disposed above the anode;

a functional layer disposed on and in contact with the light emitting layer, the functional layer including a first metal;

a cathode disposed on and in contact with the functional layer, the cathode made of a light transmissive metal oxide; and

a low refractive index layer disposed on and in contact with the cathode, wherein

refractive index of the low refractive index layer is smaller than refractive index of the cathode,

film thickness of the functional layer is from 15 nm to 35 nm, and

a distance between an anode-side surface of the light emitting layer and an interface between the cathode and the low refractive index layer is 110 nm or greater.

2. An organic electroluminescence (EL) element comprising:

an anode;

a light emitting layer disposed above the anode;

a functional layer disposed above the light emitting layer, the functional layer including a first metal;

an intermediate layer disposed between and in contact with both the light emitting layer and the functional layer, the intermediate layer including a fluoride of a second metal that is an alkali metal or alkaline earth metal;

a cathode disposed on and in contact with the functional layer, the cathode made of a light transmissive metal oxide; and

a low refractive index layer disposed on and in contact with the cathode, wherein

refractive index of the low refractive index layer is smaller than refractive index of the cathode,

film thickness of the functional layer is from 15 nm to 35 nm, and

a distance between an anode-side surface of the light emitting layer and an interface between the cathode and the low refractive index layer is 110 nm or greater.

3. The organic EL element of claim 2 , wherein

the second metal is sodium.

4. The organic EL element of claim 1 , wherein

the cathode is made of indium tin oxide (ITO) or indium zinc oxide (IZO), and

the refractive index of the low refractive index layer is 1.7 or less.

5. The organic EL element of claim 1 , wherein

the low refractive index layer is made of an insulative inorganic material.

6. The organic EL element of claim 5 , wherein

material of the low refractive index layer is selected from one or more of SiO, SiON, NaF, MgF 2 , and LiF.

7. The organic EL element of claim 1 , wherein

an optical resonator structure is formed in a region between a light emitting layer-side surface of the anode and an interface between the cathode and the low refractive index layer, the surface and the interface functioning as reflective surfaces.

8. The organic EL element of claim 1 , wherein

the functional layer is made of an organic material with an electron transport property, doped with the first metal.

9. The organic EL element of claim 1 , wherein

The first metal material is selected from an alkali metal or alkaline earth metal.

10. The organic EL element of claim 9 , wherein

the first metal is barium or lithium.

11. The organic EL element of claim 1 , wherein

concentration of the first metal in the functional layer is from 5 wt % to 40 wt %.

12. An organic electroluminescence (EL) display panel in which an organic EL element is provided in plurality on a surface of a substrate, the organic EL element comprising:

an anode;

a light emitting layer disposed above the anode;

a functional layer disposed on and in contact with the light emitting layer, the functional layer including a first metal;

a cathode disposed on and in contact with the functional layer, the cathode made of a light transmissive metal oxide; and

a low refractive index layer disposed on and in contact with the cathode, wherein

refractive index of the low refractive index layer is smaller than refractive index of the cathode,

film thickness of the functional layer is from 15 nm to 35 nm, and

a distance between an anode-side surface of the light emitting layer and an interface between the cathode and the low refractive index layer is 110 nm or greater.

13. A method of manufacturing an organic electroluminescence (EL) element, the method comprising:

forming an anode;

forming a light emitting layer above the anode;

forming a functional layer including a metal material so as to be on and in contact with the light emitting layer;

forming a cathode made of a light transmissive metal oxide so as to be on and in contact with the functional layer; and

forming a low refractive index layer that has a refractive index lower than that of the cathode so as to be on and in contact with the cathode, wherein

when forming the functional layer, film thickness of the functional layer is made to be from 15 nm to 35 nm, and

when forming the cathode, a distance between an anode-side surface of the light emitting layer and an interface between the cathode and the low refractive index layer is made to be 110 nm or greater.

14. A method of manufacturing an organic electroluminescence (EL) element, the method comprising:

forming an anode;

forming a light emitting layer above the anode;

forming an intermediate layer so as to be on and in contact with the light emitting layer;

forming a functional layer including a metal material so as to be on and in contact with the intermediate layer;

forming a cathode made of a light transmissive metal oxide so as to be on and in contact with the functional layer; and

forming a low refractive index layer that has a refractive index lower than that of the cathode so as to be on and in contact with the cathode, wherein

when forming the intermediate layer, the intermediate layer is made to include a fluoride of a second metal that is an alkali metal or alkaline earth metal,

when forming the functional layer, film thickness of the functional layer is made to be from 15 nm to 35 nm, and

when forming the cathode, a distance between an anode-side surface of the light emitting layer and an interface between the cathode and the low refractive index layer is made to be 110 nm or greater.

15. The method of claim 13 , wherein

the cathode is made of indium tin oxide (ITO) or indium zinc oxide (IZO), and

the low refractive index layer is made of insulative inorganic material that has a refractive index of 1.7 or less.

16. The method of claim 15 , wherein

the insulative inorganic material is one or more materials selected from SiO, SiON, NaF, MgF 2 , and LiF.

17. The method of claim 13 , wherein

an optical resonator structure is formed in a region surrounded by a light emitting layer-side surface of the anode and an interface between the cathode and the low refractive index layer, the surface and the interface functioning as reflective surfaces.

18. The method of claim 13 , wherein

when forming the functional layer, the functional layer is made of an organic material that has an electron transport property and is doped with the metal material.

19. The method of claim 18 , wherein

when forming the functional layer, concentration of the metal material dopant in the organic material is from 5 wt % to 40 wt %.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 18, 2025
From: JDI DESIGN AND DEVELOPMENT G.K.
To: MAGNOLIA BLUE CORPORATION
Reel/Frame 072039/0656 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 31, 2024
From: JOLED, INC.
To: JDI DESIGN AND DEVELOPMENT G.K.
Reel/Frame 066382/0619 →
CORRECTION BY AFFIDAVIT FILED AGAINST REEL/FRAME 063396/0671 Recorded Jun 12, 2023
From: JOLED, INC.
To: JOLED, INC.
Reel/Frame 064067/0723 →
SECURITY INTEREST Recorded Apr 20, 2023
From: JOLED, INC.
To: INCJ, LTD.
Reel/Frame 063396/0671 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 21, 2018
From: SHIRAHASE, HIDEYUKI; AJIKI, HIROYUKI; HASHIMOTO, JUN; NISHIMURA, MASAKI
To: JOLED INC.
Reel/Frame 044990/0474 →