IP Library Granted Patent US 10,415,193
Granted Patent B2
US 10,415,193 · App. 15/901,612 · Granted Sep 17, 2019

Padding layer for athletic field

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Quick Facts
Patent No.
US 10,415,193
App. No.
15/901,612
Granted
Sep 17, 2019
Kind
B2
Abstract

Various embodiments for a panel that may be combined with other similar panels to form a padding layer of an athletic field, or other surface, are disclosed. The panel for use in a padding layer of a panel system includes a top side having a center configured to support a top layer, the top side having a surface that slopes downwards from the center of the top side to edges of the panel, where the top side comprises top-side projections having a height varied from other ones of the top-side projections. The panel includes a bottom side having a plurality of bottom-side projections and a drainage hole that fluidly couples top-side projections with bottom-side projections.

Claims (17)

1. A panel for use in a padding layer of a panel system, comprising:

a top side having a center configured to support a top layer, the top side having a surface that slopes downwards from the center of the top side to edges of the panel, wherein the top side comprises a plurality of top-side projections, individual ones of the plurality of top-side projections having a height varied from other ones of the top-side projections, the height determined as a function of a distance of a respective one of the plurality of top-side projections from an edge of the panel;

a bottom side having a plurality of bottom-side projections; and

a projection drainage channel that fluidly couples at least one of the plurality of top-side projections with at least one of the plurality of bottom-side projections.

2. The panel of claim 1 , wherein the at least one of the plurality of bottom-side projections is trapezoidal-shaped and comprises a projection channel within a perimeter of the at least one of the plurality of bottom-side projections such that the projection channel does not couple to a bottom pad channel beyond the perimeter of the at least one of the plurality of bottom-side projections.

3. The panel of claim 2 , wherein the projection channel within the perimeter of the at least one of the plurality of bottom-side projections is trapezoidal-shaped or circular-shaped.

4. The panel of claim 3 , wherein the projection channel comprises at least one linear recess that extends radially from the drainage hole to a perimeter recess of the projection channel.

5. The panel of claim 4 , wherein the surface of the top side comprises at least one water trap in a sloped portion of the surface, the at least one water trap comprising a recess configured to trap water, wherein an evaporation of the water from the recess causes a cooling of the top layer.

6. The panel of claim 1 , wherein the bottom surface of the panel is configured for installation over a base surface and under the top layer.

7. The panel of claim 1 , wherein a height of the panel at the edges of the panel is 0.5% less than a height of the panel at the center.

8. The panel of claim 1 , wherein a height of the panel at the edges of the panel is 0.25% to 1% less than a height of the panel at the center.

9. The panel of claim 1 , wherein the panel further comprises a male locking element configured to couple to a female locking element of an abutting panel, the abutting panel being substantially similar to the panel.

10. The panel of claim 1 , wherein the panel is formed of a hydrophobic material.

11. The panel of claim 10 , wherein the hydrophobic material is nanocellulose.

12. The panel of claim 1 , wherein the top layer comprises an artificial field turf layer.

13. The panel of claim 1 , further comprising a dove-tail connection system comprises a male locking element, wherein the male locking element is configured to couple to a female locking element of an abutting panel being substantially similar to the panel through an interference fit.

14. A method, comprising providing the panel of claim 1 .

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 1, 2025
From: SAFEPLAY LLC
To: TENCATE GRASS HOLDING BV
Reel/Frame 071906/0052 →
SECURITY INTEREST Recorded Feb 26, 2024
From: HELLAS CONSTRUCTION, INC.; SAFEPLAY, LLC; CHALLENGER TURF, INC.
To: BANK OF AMERICA, N.A., AS THE COLLATERAL AGENT
Reel/Frame 066564/0786 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 18, 2021
From: 4427017 CANADA INC.
To: SAFE PLAY LLC
Reel/Frame 056892/0497 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 19, 2018
From: VACHON, FRÉDÉRIC
To: 4427017 CANADA INC.
Reel/Frame 047107/0322 →