IP Library Granted Patent US 11,133,778
Granted Patent B2
US 11,133,778 · App. 15/907,006 · Granted Sep 28, 2021

High current burn-in of solar cells

Inventors: Michael J. Defensor (Santa Rosa, PH); Xiuwen Tu (San Jose, CA); Junbo Wu (San Jose, CA); David D. Smith (Campbell, CA)
Assignee: SunPower Corporation
H02S50/10H01L31/0443H01L31/186H01L27/1421H01L31/028H01L31/068Y02E10/50Y02P70/50
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Quick Facts
Patent No.
US 11,133,778
App. No.
15/907,006
Granted
Sep 28, 2021
Kind
B2
Abstract

A method of high reverse current burn-in of solar cells and a solar cell with a burned-in bypass diode are described herein. In one embodiment, high reverse current burn-in of a solar cell with a tunnel oxide layer induces low breakdown voltage in the solar cell. Soaking a solar cell at high current can also reduce the difference in voltage of defective and non-defective areas of the cell.

Claims (18)

1. A solar cell comprising:

a first conductive region having a first conductivity;

a second conductive region having a second conductivity that is opposite the first conductivity; and

a tunnel oxide layer disposed between the first and second conductive regions, the tunnel oxide layer having a degraded region that is physically and electrically degraded so as to form a burned-in bypass diode from the first and second conductive regions and the degraded region there between

such that the solar cell conducts current through the burned-in bypass diode when the solar cell is reverse biased.

2. The solar cell of claim 1 , further comprising:

a conductive layer disposed over the tunnel oxide layer; and

a contact disposed over the conductive layer.

3. A solar cell comprising:

a first conductive region having a first conductivity;

a second conductive region having a second conductivity that is opposite the first conductivity; and

a tunnel oxide layer disposed between the first and second conductive regions, the tunnel oxide layer having a degraded region that is physically or electrically degraded so as to form a burned-in bypass diode from the first and second conductive regions and the degraded region there between such that the solar cell conducts current through the burned-in bypass diode when the solar cell is reverse biased, wherein the degraded region is confined to a first portion of the tunnel oxide layer smaller than an entirety of the tunnel oxide layer, and wherein a second portion of the tunnel oxide layer does not include a degraded region, the second portion of the tunnel oxide layer larger than the first portion of the tunnel oxide layer.

4. The solar cell of claim 3 , wherein the first conductive region comprises silicon.

5. The solar cell of claim 3 , wherein the tunnel oxide layer comprises silicon and oxygen.

6. The solar cell of claim 3 , wherein the first conductive region comprises silicon, and wherein the tunnel oxide layer comprises silicon and oxygen.

7. The solar cell of claim 1 , wherein the first conductive region comprises silicon.

8. The solar cell of claim 1 , wherein the tunnel oxide layer comprises silicon and oxygen.

9. The solar cell of claim 1 , wherein the first conductive region comprises silicon, and wherein the tunnel oxide layer comprises silicon and oxygen.

Assignments (4)
SECURITY INTEREST Recorded Jun 27, 2024
From: MAXEON SOLAR PTE. LTD.
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 067924/0062 →
SECOND LIEN SECURITY INTEREST AGREEMENT Recorded Jun 26, 2024
From: MAXEON SOLAR PTE. LTD
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 071343/0553 →
SECURITY INTEREST Recorded Jun 5, 2024
From: MAXEON SOLAR PTE. LTD.
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 067637/0598 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2023
From: SUNPOWER CORPORATION
To: MAXEON SOLAR PTE. LTD.
Reel/Frame 062699/0875 →