IP Library Granted Patent US 10,932,515
Granted Patent B2
US 10,932,515 · App. 15/907,137 · Granted Mar 2, 2021

3D printed articles of footwear with sensors and methods of forming the same

Inventor: Travis Alexander Busbee (Somerville, MA)
Assignee: Voxel8, Inc.
A43B1/14A43B3/0005A43B13/04A43B17/003A43B17/14A43B23/0215A43D1/00A43D1/02A43D999/00B29C64/112B29C64/209B29C64/336B29C64/393B29D35/00B29D35/12B33Y10/00B33Y30/00B33Y50/02B33Y70/00A43B5/00A43D2200/60B29K2075/00B29K2105/04B29K2713/00B29L2031/50B33Y80/00
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Quick Facts
Patent No.
US 10,932,515
App. No.
15/907,137
Granted
Mar 2, 2021
Kind
B2
Abstract

The present disclosure is related to three-dimensionally printed articles for use in footwear and associated systems and methods. In some embodiments, a three-dimensionally printed article may comprise a closed-cell foam. The closed-cell foam may have a gradient in and/or may be a single integrated material. In some embodiments, a three-dimensionally printed article may comprise a sensor. The use of such arrangements can, according to certain embodiments, allow for the production of improved articles of footwear and/or customized articles of footwear.

Claims (20)

1. A 3D-printed article for use in footwear, comprising:

a plurality of sensors, wherein the article has at least a 10% difference in shore A hardness across any part of the article.

2. A 3D-printed article for use in footwear as in claim 1 , wherein the plurality of sensors comprises one or more of a velocity sensor, an acceleration sensor, a position sensor, a force sensor, a strain sensor, and a pressure sensor.

3. A 3D-printed article for use in footwear as in claim 1 , wherein the plurality of sensors comprises a sensor that senses the property as a function of position within the 3D-printed article.

4. A 3D-printed article for use in footwear as in claim 1 , wherein at least one of the plurality of sensors is at least partially embedded in the 3D-printed article.

5. A 3D-printed article for use in footwear as in claim 1 , wherein the 3D printed article is disposed on a textile.

6. A 3D-printed article for use in footwear as in claim 1 , wherein the 3D printed article is disposed on a component of a footwear upper.

7. A 3D-printed article for use in footwear as in claim 1 , wherein at least some portion of the sensor circuitry is additively printed.

8. A 3D-printed article for use in footwear as in claim 1 , wherein the 3d printed article has a gradient in stiffness.

9. A 3D-printed article for use in footwear as in claim 1 , wherein the article has a stiffness at a distance within 2 mm of a sensor that is at least 10% greater than the stiffness at a distance greater than 4 mm from the same sensor.

10. A 3D-printed article for use in footwear as in claim 1 , wherein at least one of the sensors is a packaged integrated circuit.

11. A 3D-printed article for use in footwear as in claim 1 , wherein the packaged integrated circuit is in electrical communication with electrically conductive features created with an additive printing process.

12. A 3D-printed article for use in footwear as in claim 1 , wherein both the 3D printed article and the sensor are disposed on a textile.

13. A 3D-printed article for use in footwear as in claim 1 , wherein the sensor is completely embedded in the 3D printed article.

14. A 3D-printed article for use in footwear as in claim 1 , wherein the sensor is an acceleration sensor.

15. A 3D-printed article for use in footwear as in claim 1 , wherein the sensor is a capacitive sensor.

16. A 3D-printed article for use in footwear as in claim 1 , wherein the sensor is a temperature sensor.

17. A 3D-printed article for use in footwear as in claim 1 , wherein the article is disposed on a polymeric film.

18. A 3D-printed article for use in footwear as in claim 1 , wherein the sensor is a strain sensor.

19. A 3D-printed article for use in footwear as in claim 1 , wherein at least some per of the 3D printed article has a gradient in electrical conductivity.

Assignments (2)
CONFIRMATORY ASSIGNMENT Recorded Nov 2, 2021
From: VOXEL8, INC.
To: KORNIT DIGITAL TECHNOLOGIES LTD.
Reel/Frame 058303/0859 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 17, 2020
From: BUSBEE, TRAVIS ALEXANDER
To: VOXEL8, INC.
Reel/Frame 051543/0838 →
Continuity (5)
Provisional Application 62555897 · Sep 8, 2017
Provisional Application 62555904 · Sep 8, 2017
Provisional Application 62555916 · Sep 8, 2017
Provisional Application 62464364 · Feb 27, 2017
Related Publication 20190037960A1 · Feb 7, 2019
Cited By (3)
US 12,342,903 US 12,369,668 US 12,654,078