Earth-boring tools with reduced vibrational response and related methods
Earth-boring tools may include a body, blades extending outward from the body, and cutting elements secured to the blades. An entirety of a first blade may exhibit a first, constant or continuously variable radius of curvature different from a second, constant or continuously variable radius of curvature of at least another portion of a second blade. Methods of making earth-boring tools may involve forming at least a portion of a first blade extending outward from a body to exhibit a first radius of curvature. An entirety of a second blade extending outward from the body may be formed to exhibit a second, different, constant or continuously variable radius of curvature. Cutting elements may be secured to the first and second blades.
1. An earth-boring tool, comprising:
a body;
blades extending outward from the body; and
cutting elements secured to the blades;
wherein an entirety of a first blade exhibits a first, constant or continuously variable radius of curvature different from a second, constant or continuously variable radius of curvature of an entirety of a second blade; and
wherein a variance index of the earth-boring tool is between 5% and about 30%.
2. The earth-boring tool of claim 1 , wherein a number of first blades exhibiting the first radius of curvature is equal to a number of second blades exhibiting the second radius of curvature.
3. The earth-boring tool of claim 1 , wherein a number of first blades exhibiting the first radius of curvature is different from a number of second blades exhibiting the second radius of curvature.
4. The earth-boring tool of claim 1 , wherein the first blade comprises a primary blade and the second blade comprises a secondary blade.
5. The earth-boring tool of claim 4 , wherein the first radius of curvature is between about 125% and about 7,500% of the second radius of curvature.
6. The earth-boring tool of claim 4 , wherein the first radius of curvature is between about 0% and about 80% of the second radius of curvature.
7. The earth-boring tool of claim 4 , wherein the first radius of curvature is greater than about 15 inches and the second radius of curvature is between about 1 inch and about 12 inches.
8. The earth-boring tool of claim 4 , wherein the first radius of curvature is between about 1 inches and about 12 inches and the second radius of curvature is between about 25 inches and about 150 inches.
9. The earth-boring tool of claim 1 , wherein a peak amplitude at which the earth-boring tool vibrates at frequencies in Hz that are multiples of n blades multiplied by rpm/60 is about 75% or less of a peak amplitude at which a drill string including an earth-boring tool comprising blades having a same radius of curvature vibrates at frequencies in Hz that are multiples of n blades multiplied by rpm/60.
10. A method of making an earth-boring tool, comprising:
forming an entirety of a first blade extending outward from a body to exhibit a first, constant or continuously variable radius of curvature;
forming an entirety of a second blade extending outward from the body to exhibit a second, different, constant or continuously variable radius of curvature; and
securing cutting elements to the first and second blades and rendering a variance index of the earth-boring tool between 5% and about 30%.
11. The method of claim 10 , wherein forming the entirety of the first blade to exhibit the first radius of curvature and forming at least a portion of the second blade to exhibit the second, different radius of curvature comprises forming first blades comprising portions exhibiting the first radius of curvature in a number equal to a number of second blades comprising portions exhibiting the second, different radius of curvature.
12. The method of claim 10 , wherein forming the entirety of the first blade to exhibit the first radius of curvature and forming at least a portion of the second blade to exhibit the second, different radius of curvature comprises forming first blades comprising portions exhibiting the first radius of curvature in a number different from a number of second blades comprising portions exhibiting the second, different radius of curvature.
13. The method of claim 10 , wherein forming the entirety of the first blade to exhibit the first radius of curvature and forming at least a portion of the second blade to exhibit the second, different radius of curvature comprises forming the first blade to be a primary blade and the second blade to be a secondary blade.
14. The method of claim 13 , wherein forming the entirety of the first blade to exhibit the first radius of curvature and forming the at least the portion of the second blade to exhibit the second, different radius of curvature comprises forming the first radius of curvature to be between about 125% and about 7,500% of the second, different radius of curvature.
15. The method of claim 13 , wherein forming the entirety of the first blade to exhibit the first radius of curvature and forming the at least the portion of the second blade to exhibit the second, different radius of curvature comprises forming the first radius of curvature to be between about 0% and about 80% of the second, different radius of curvature.
16. The method of claim 13 , wherein forming the entirety of the first blade to exhibit the first radius of curvature and forming the at least the portion of the second blade to exhibit the second, different radius of curvature comprises forming the first radius of curvature to be greater than about 15 inches and forming the second, different radius of curvature to be between about 1 inch and about 12 inches.
17. The method of claim 13 , wherein forming the entirety of the first blade to exhibit the first radius of curvature and forming the at least the portion of the second blade to exhibit the second, different radius of curvature comprises forming the first radius of curvature to be between about 1 inch and about 12 inches and the second, different radius of curvature to be greater than about 15 inches.
18. A method of drilling an earth formation utilizing an earth-boring tool, comprising:
placing an earth-boring tool comprising a body, blades extending outward from the body, and cutting elements secured to the blades into a borehole in the earth formation, wherein an entirety of a first blade exhibits a first, constant or continuously variable radius of curvature different from a second, constant or continuously variable radius of curvature of an entirety of a second blade and wherein a variance index of the earth-boring tool is between 5% and about 30%; and
removing an underlying earth formation utilizing the earth-boring tool while maintaining a peak amplitude at which the earth-boring tool vibrates at frequencies in Hz that are multiples of n blades multiplied by rpm/60 at about 75% or less of a peak amplitude at which a drill string including an earth-boring tool comprising blades having a same radius of curvature vibrates at frequencies in Hz that are multiples of n blades multiplied by rpm/60.