Modified polytetrafluoroethylene fine powder and method for its production, and method for producing tube or hose
To provide a modified polytetrafluoroethylene which is excellent in the moldability by paste extrusion and the mechanical property of the molded article. A modified polytetrafluoroethylene fine powder which is a fine powder of a non-melt-moldable modified polytetrafluoroethylene, characterized in that the modified polytetrafluoroethylene comprises units derived from tetrafluoroethylene, units derived from a perfluoroalkyl vinyl ether represented by CF 2 ═CFO—C n F 2n+1 (wherein n is an integer of from 1 to 6), and units derived from a perfluoroalkylethylene represented by CH 2 ═CH—C m F 2m+1 (wherein m is an integer of from 3 to 6), and that the content of the units derived from the perfluoroalkyl vinyl ether is from 0.1 to 0.25 mass % and the content of the units derived from a perfluoroalkylethylene is from 0.001 to 0.1 mass %, based on all monomer units in the modified polytetrafluoroethylene.
1. A modified polytetrafluoroethylene fine powder which is a fine powder of a non-melt-moldable modified polytetrafluoroethylene, characterized in that the modified polytetrafluoroethylene comprises units derived from tetrafluoroethylene, units derived from a perfluoroalkyl vinyl ether represented by the formula (I) and units derived from a perfluoroalkylethylene represented by the formula (II), and
that the content of the units derived from the perfluoroalkyl vinyl ether is from 0.1 to 0.25 mass % and the content of the units derived from a perfluoroalkylethylene is from 0.001 to 0.1 mass %, based on all monomer units in the modified polytetrafluoroethylene:
CF 2 ═CFO—C n F 2n+1 (I)
wherein n is an integer of from 1 to 6,
CH 2 ═CH—C m F 2m+1 (II)
wherein m is an integer of from 3 to 6,
wherein the modified polytetrafluoroethylene fine powder has a standard specific gravity of from 2.135 to 2.165.
2. The modified polytetrafluoroethylene fine powder according to claim 1 , which has an average primary particle size of from 0.15 to 0.28 μm.
3. The modified polytetrafluoroethylene fine powder according to claim 1 , wherein the content of the units derived from the perfluoroalkyl vinyl ether is from 0.1 to 0.15 mass %, and the content of the units derived from the perfluoroalkylethylene is from 0.002 to 0.015 mass %, based on all monomer units.
4. The modified polytetrafluoroethylene fine powder according to claim 1 , wherein the perfluoroalkyl vinyl ether is perfluoropropyl vinyl ether.
5. The modified polytetrafluoroethylene fine powder according to claim 1 , wherein the perfluoroalkylethylene is perfluorobutylethylene.
6. A method for producing the modified polytetrafluoroethylene fine powder according to claim 1 , characterized by comprising
polymerizing tetrafluoroethylene, the perfluoroalkyl vinyl ether and the perfluoroalkylethylene in the presence of an aqueous medium, a polymerization initiator and the following fluorinated emulsifier, and then
obtaining a fine powder from the obtained modified polytetrafluoroethylene aqueous emulsion:
fluorinated emulsifier: at least one member selected from the group consisting of a fluorinated carboxylic acid with from 4 to 7 carbon atoms, having an etheric oxygen atom, and salts thereof.
7. The method for producing the modified polytetrafluoroethylene fine powder according to claim 6 , wherein a polymerization pressure is from 1.0 to 2.5 MPa.
8. The method for producing the modified polytetrafluoroethylene fine powder according to claim 6 , wherein the fluorinated emulsifier is an ammonium salt of the fluorinated carboxylic acid.
9. The method for producing the modified polytetrafluoroethylene fine powder according to claim 6 , wherein the amount of the fluorinated emulsifier to be used is from 1,500 to 20,000 ppm per the yield of the obtained modified polytetrafluoroethylene fine powder.
10. The method for producing the modified polytetrafluoroethylene fine powder according to claim 6 , wherein tetrafluoroethylene is supplied to a polymerization reactor containing the aqueous medium, the polymerization initiator, the fluorinated emulsifier, the perfluoroalkyl vinyl ether and the perfluoroalkylethylene to carry out polymerization.
11. A method for producing a tube or a hose, characterized by subjecting the modified polytetrafluoroethylene fine powder as defined in claim 1 to paste extrusion.