IP Library Granted Patent US 10,561,198
Granted Patent B2
US 10,561,198 · App. 15/918,208 · Granted Feb 18, 2020

Footwear including lightweight sole structure providing enhanced comfort, flexibility and performance features

Inventors: Tom Luedecke (Portland, OR); Patrick Cassiday (Portland, OR); David McManus (Portland, OR)
Assignee: UNDER ARMOUR, INC.
A43B13/122A43B13/026A43B13/04A43B13/12A43B13/127A43B13/141A43B13/18A43B13/181B29D35/122
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Quick Facts
Patent No.
US 10,561,198
App. No.
15/918,208
Granted
Feb 18, 2020
Kind
B2
Abstract

A sole structure for an article of footwear includes a midsole structure including a plurality of members arranged in layers within the midsole structure and an outsole structure. The plurality of members includes a first cushion member including a first compressible material, a second cushion member including a second compressible material that connects with the outsole structure, and a plate disposed between the first and second cushion members, where the plate is configured to bend at one or more specific locations along a length of the plate. The outsole structure includes an upper rubber layer, a lower rubber layer, and a textile layer disposed between the upper and lower rubber layers.

Claims (31)

1. A sole structure for an article of footwear, the sole structure comprising:

a midsole structure and an outsole structure;

the midsole structure comprising a plurality of members arranged in layers within the midsole structure, the plurality of members comprising:

a first cushion member comprising a first compressible material;

a second cushion member comprising a second compressible material that connects with the outsole structure; and

a plate disposed between the first and second cushion members, wherein the plate is configured to bend at one or more specific locations along a length of the plate; and

the outsole structure comprising:

an upper rubber layer;

a lower rubber layer; and

a textile layer disposed between the upper and lower rubber layers;

wherein the second cushion member connects with the outsole structure to form a plurality of pods along a bottom side of the sole structure, each pod being separated a spaced distance from another pod, and the bottom side includes a first pod separated a spaced distance from a second pod such that a portion of the plate is exposed along the bottom side between the first and second pods, and the exposed portion of the plate between the first and second pods includes a flexure groove extending along a surface of the plate that is transverse the length of the plate such that the plate is configured to bend at the flexure groove.

2. The sole structure of claim 1 , wherein the textile layer comprises a material selected from the group consisting of a polyurethane, a polyester, a polyolefin, a polyamide, an elastomer, cotton, and any one or more combinations and/or copolymers thereof.

3. The sole structure of claim 1 , wherein the textile layer comprises a woven or knitted fabric.

4. The sole structure of claim 1 , wherein each of the upper and lower rubber layers has a Shore A durometer of greater than about 50.

5. The sole structure of claim 1 , wherein the outsole structure further comprises a base structure, the base structure including the upper and lower rubber layers, the textile layer and a plurality of ground engaging elements coupled with and extending from an exposed surface of the lower rubber layer.

6. The sole structure of claim 5 , wherein the base structure has a maximum thickness no greater than about 2.0 mm.

7. The sole structure of claim 5 , wherein the base structure has a maximum thickness no greater than about 1.2 mm.

8. The sole structure of claim 1 , wherein each of the upper and lower rubber layers of the outsole structure includes a portion having a thickness no greater than about 0.4 mm.

9. The sole structure of claim 1 , wherein at least one rubber layer of the outsole structure varies in thickness along one or more dimensions of the rubber layer.

10. The sole structure of claim 1 , wherein each textile layer has a thickness no greater than about 0.2 mm.

11. The sole structure of claim 5 , wherein at least one ground engaging element has a thickness of at least about 1.5 mm.

12. The sole structure of claim 1 , wherein the second cushion member of the midsole structure includes at least one indentation dimensioned to receive and retain a portion of the outsole structure including the textile layer.

13. The sole structure of claim 1 , wherein the first compressible material has a hardness value that is less than a hardness value of the second compressible material.

14. The sole structure of claim 13 , wherein the plate has a hardness value that is greater than the hardness value of the second compressible material.

15. The sole structure of claim 1 , wherein the first cushion member comprises a foam material including one or more olefin block copolymers.

16. The sole structure of claim 15 , wherein the second cushion member comprises a foam material including ethylene vinyl acetate, and the plate comprises a polyamide material or a material including carbon fibers combined with a polymer.

17. The sole structure of claim 1 , wherein the plate includes a portion that is substantially flat and a portion that is curved and has an arcuate shape in a dimension that is transverse a length of the plate.

18. An article of footwear comprising:

the sole structure of claim 1 ; and

an upper connected with the midsole structure.

19. The article of footwear of claim 18 , further comprising a strobel that connects with the upper, wherein the strobel is disposed between the first cushion member and the second cushion member.

Assignments (2)
SECURITY INTEREST Recorded May 13, 2020
From: UNDER ARMOUR, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 052654/0756 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 12, 2018
From: MCMANUS, DAVID; CASSIDAY, PATRICK; LUEDECKE, TOM
To: UNDER ARMOUR, INC.
Reel/Frame 045174/0952 →
Cited By (4)
US 1,135,339 US 1,136,506 US 1,141,345 US 12,538,959