IP Library Granted Patent US 10,658,714
Granted Patent B2
US 10,658,714 · App. 15/925,964 · Granted May 19, 2020

Thermal event detection and management system for an electric vehicle

Inventors: Dustin Grace (San Carlos, CA); Brian Pevear (San Mateo, CA)
Assignee: Proterra Inc.
H01M10/63B60L3/0046B60L3/04B60L58/10B60L58/21B60L58/26H01M10/425H01M10/486H01M10/488H01M10/613H01M10/625H01M10/633B60L2200/18B60L2250/10B60L2250/16H01M10/48H01M2010/4278H01M2200/10H01M2220/20Y02T10/7005Y02T10/7061
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Quick Facts
Patent No.
US 10,658,714
App. No.
15/925,964
Granted
May 19, 2020
Kind
B2
Abstract

A method of controlling the battery system of an electric vehicle includes detecting a thermal event in a first battery pack of a plurality of battery packs of the battery system, and at least partially powering down the electric vehicle automatically in response to the detected thermal event. The method may also include initiating a thermal rejection scheme in response to the detected thermal event.

Claims (29)

1. A method of controlling the battery system of an electric vehicle, the battery system including a plurality of battery packs, each battery pack including (a) a pressure sensor and (b) multiple battery cells electrically coupled together, comprising:

detecting a thermal event in a first battery pack of the plurality of battery packs based at least on a signal from the pressure sensor of the first battery pack; and

cooling the first battery back more than a second battery pack of the plurality of battery packs by redirecting flow of a coolant from the second battery pack to the first battery pack in response to the detected thermal event.

2. The method of claim 1 , wherein cooling the first battery back includes increasing a rate of cooling of the first battery pack relative to the rate of cooling of the second battery pack.

3. The method of claim 1 , further including displaying messages regarding the detected thermal event on a display device of the electric vehicle.

4. The method of claim 3 , wherein the displaying messages include displaying instructions to exit the electric vehicle.

5. The method of claim 1 , further including transmitting information regarding the detected thermal event to a location external to the electric vehicle.

6. The method of claim 1 , further including at least partially powering down the electric vehicle in response to detecting the thermal event.

7. The method of claim 6 , wherein at least partially powering down the electric vehicle includes turning off substantially all power from the battery system after a predetermined amount of time after detecting the thermal event.

8. A method of controlling the battery system of an electric vehicle, the battery system including a plurality of battery packs, each battery pack including multiple battery cells electrically coupled together, comprising:

receiving data from one or more sensors coupled to each battery pack of the plurality of battery packs, the one or more sensors including a pressure sensor;

detecting, based on the received data, a thermal event in a first battery pack of the plurality battery packs; and

redirecting a coolant from the second battery pack to the first battery pack in response to the detecting.

9. The method of claim 8 , further including turning off substantially all power from the battery system after a predetermined amount of time after detecting the thermal event.

10. The method of claim 8 , further including displaying instructions on exiting the vehicle in response to detecting the thermal event.

11. The method of claim 8 , further including wirelessly sending information regarding the detected thermal event to a location remote from the electric vehicle in response to detecting the thermal event.

12. The method of claim 8 , wherein the receiving data includes receiving data indicative of a gas being released from one or more battery cells of the first battery pack.

13. An electric vehicle, comprising:

a battery system including a plurality of battery packs, each battery pack including (a) a pressure sensor and (b) multiple battery cells electrically coupled together; and

a control system configured to:

detect a thermal event in a first battery pack of the plurality of battery packs based at least on a signal from the pressure sensor of the first battery pack; and

redirecting flow of a coolant from the second battery pack to the first battery pack in response to the detected thermal event.

14. The electric vehicle of claim 13 , wherein each battery pack of the battery system further includes a humidity sensor, and the control system is configured to detect the thermal event based on data indicative of a gas being released from at least one battery cell of the multiple battery cells in the first battery pack.

15. The electric vehicle of claim 13 , wherein the control system is further configured to wirelessly send information regarding the detected thermal event to a location remote from the electric vehicle in response to detecting the thermal event.

16. The electric vehicle of claim 13 , wherein the control system is further configured to at least partially power down the electric vehicle in response to detecting the thermal event.

17. The electric vehicle of claim 13 , further including a display device configured to display instructions regarding exiting the vehicle in response to detecting the thermal event.

18. The electric vehicle of claim 13 , wherein the electric vehicle is a bus.

19. The electric vehicle of claim 18 , wherein the battery system is positioned under a floor of the bus.

20. The electric vehicle of claim 13 , wherein the coolant is a liquid coolant.

Assignments (5)
CHANGE OF NAME Recorded Apr 25, 2024
From: VOLVO BATTERY SOLUTIONS LLC
To: PROTERRA POWERED LLC
Reel/Frame 067236/0401 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 4, 2024
From: PROTERRA OPERATING COMPANY, INC.
To: VOLVO BATTERY SOLUTIONS LLC
Reel/Frame 067005/0852 →
CHANGE OF NAME Recorded Apr 25, 2022
From: PROTERRA INC.
To: PROTERRA OPERATING COMPANY, INC.
Reel/Frame 059789/0254 →
SECURITY INTEREST Recorded Aug 17, 2020
From: PROTERRA INC.
To: CSI GP I LLC, AS COLLATERAL AGENT
Reel/Frame 053519/0441 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 20, 2018
From: GRACE, DUSTIN; PEVEAR, BRIAN
To: PROTERRA INC.
Reel/Frame 045287/0901 →
Continuity (2)
Continuation 15372000 · Dec 7, 2016
Related Publication 20180212288A1 · Jul 26, 2018
Cited By (4)
US 12,640,413 US 12,668,098 US 12,679,334 US 12,681,509