Formulation and method for dissolution of metal sulfides, inihibition of acid gas corrosion, and inhibition of scale formation
The present disclosure provides a formulation and methods for simultaneously dissolving metal sulfide scales, inhibiting acid gas corrosion, and inhibiting the formation of calcite and barite in a system having low or high shear stress conditions due to fluid movement, in which the formulation contains a THP+ salt, one or more corrosion inhibitors, one or more scale inhibitors, and one or more acid corrosion inhibitors. The formulation may be applied to the system in diluted or undiluted form, and continuously or in batch style.
1. A method for simultaneously dissolving metal sulfide scale, inhibiting acid gas corrosion, and inhibiting the formation of calcite and barite in a system, the method comprising:
adding to the system an amount of a formulation comprising
from 15 wt % to 35 wt % of tetrakis (hydroxyorgano) phosphonium salt,
from 6 wt % to 30 wt % of one or more acid gas corrosion inhibitors,
from 2 wt % to 7 wt % of one or more scale inhibitors, and
from greater than 0 wt % to 10 wt % of one or more acid corrosion inhibitors, all based on the formulation;
wherein the formulation is added to the system in high shear conditions of wall stress higher than 15 Pascals.
2. The method according to claim 1 wherein the system comprises fluids selected from a group consisting of a production fluid, a brine, a crude oil or a fraction thereof, a wet hydrocarbon containing gas, and combinations thereof.
3. The method according to claim 1 wherein the system is any environment having a corrodible material.
4. The method according to claim 3 wherein the corrodible material is steel.
5. The method according to claim 1 wherein the metal sulfide scale is selected from a group consisting of iron sulfide, lead sulfide, zinc sulfide, and combinations thereof.
6. The method according to claim 1 wherein the tetrakis (hydroxyorgano) phosphonium salt comprises an anion selected from the group consisting of sulfate, chloride, phosphate, bromide, fluoride, carbonate, citrate, lactate, tartrate, borate, silicate, formate and acetate.
7. The method according to claim 1 wherein the tetrakis (hydroxyorgano) phosphonium salt is tetrakis(hydroxymethyl)phosphonium sulfate.
8. The method according to claim 1 wherein the one or more acid gas corrosion inhibitors is selected from a group consisting of 2-mercaptoethanol, an organic phosphate ester with a variable alkyl group, a quaternized imidazoline, and combinations thereof.
9. The method according to claim 1 wherein the one or more acid corrosion inhibitors is selected from the group consisting of an alcohol with an acetylenic bond in the carbon backbone selected from the group consisting of propargyl alcohol, 4 ethyl-1-octyn-3-ol, and combinations thereof.
10. The method according to claim 1 wherein the formulation further comprises surfactants selected from the group consisting of quaternary ammonium compounds, alkyl ethoxylated alcohols, and combinations thereof.
11. The method according to claim 1 wherein the scale inhibitor is an amine phosphonate.
12. The method according to claim 1 wherein the formulation is added to the system continuously or in batch form.
13. The method according to claim 1 wherein the formulation is added in an amount that is greater than 0 ppm and less than 50,000 ppm based upon the total volume of fluid in the system.
14. The method according to claim 1 where the formulation is added to the system by injection through a capillary string.
15. A method for simultaneously dissolving metal sulfide scale, inhibiting acid gas corrosion, and inhibiting the formation of calcite and barite in a system, the method comprising:
adding to the system an amount of a formulation comprising
from 15 wt % to 35 wt % of tetrakis (hydroxyorgano) phosphonium salt,
from 6 wt % to 30 wt % of one or more acid gas corrosion inhibitors selected from a group consisting of 2-mercaptoethanol, an organic phosphate ester with a variable alkyl group, a quaternized imidazoline, and combinations thereof,
from 2 wt % to 7 wt % of one or more amine phosphonate scale inhibitors,
from greater than 0 wt % to 10 wt % of one or more acid corrosion inhibitors selected from the group consisting of an alcohol with an acetylenic bond in the carbon backbone selected from the group consisting of propargyl alcohol, 4 ethyl-1-octyn-3-ol, and combinations thereof,
from greater than 0 wt % to 3 wt % of one or more surfactants selected from the group consisting of quaternary ammonium compounds, alkyl ethoxylated alcohols, and combinations thereof, all based on the formulation;
where the formulation is added to the system in high shear conditions of wall stress higher than 15 Pascals, and where the formulation is added in an amount from 100 ppm to less than 50,000 ppm based upon the total volume of fluid in the system.
16. The method according to claim 15 wherein the system comprises fluids selected from a group consisting of:
a crude oil or a fraction thereof,
a wet hydrocarbon containing gas,
a combination of oil, natural gas, and water, and
combinations thereof.
17. The method according to claim 16 where the acid corrosion inhibitor is propargyl alcohol.
18. The method according to claim 15 wherein the system is any environment having a corrodible material.
19. The method according to claim 18 wherein the corrodible material is steel.