Onboard heater of auxiliary systems using exhaust gases and associated methods
An exhaust energy recovery system (EERS) and associated methods for an engine are disclosed. An embodiment of an EERS, for example, includes an inlet duct that is configured to divert exhaust gas from an exhaust duct of the engine into the recovery system and an outlet duct configured to return the exhaust gas to the exhaust duct downstream of the inlet duct. The recovery system is configured to heat components or fluids associated with engine to operating temperatures. The recovery system may be part of a mobile power system that is mounted to a single trailer and includes an engine and a power unit such as a high pressure pump or generator mounted to the trailer. Methods of operating and purging recovery systems are also disclosed.
1. A method of recovering energy from exhaust gas of a gas turbine engine of a mobile power system, the method comprising:
operating the gas turbine engine mounted to a trailer, the engine having an intake port and an exhaust duct;
opening an inlet duct in fluid communication with the exhaust duct to divert a portion of exhaust gas flowing from the exhaust duct to an exhaust energy recovery system (EERS) mounted to the trailer such that:
the exhaust gas flows through a first heat exchanger of the exhaust energy recovery system to transfer heat from the exhaust gas to fluid of a first heat distribution reservoir mounted to the trailer; and
the exhaust gas returns through the exhaust duct of the engine via an outlet duct of the EERS, the outlet duct being in fluid communication with the exhaust duct downstream of the inlet duct; and
flushing the exhaust energy recovery system including:
verifying the inlet duct is closed; and
injecting a fluid into the exhaust energy recovery system when the inlet duct is closed to purge the exhaust energy recovery system.
2. The method according to claim 1 , wherein flushing the exhaust energy recovery system includes
injecting water into a flushing port such that water flows through the exhaust energy recovery system and into the exhaust duct via the outlet duct to purge the exhaust energy recovery system.
3. The method according to claim 1 , further comprising distributing exhaust gas flowing through the exhaust energy recovery system to the first heat exchanger and a second heat exchanger via a manifold disposed in the EERS between the first heat exchanger and the inlet duct.
4. The method according to claim 3 , further comprising controlling a flow of exhaust gas from the manifold to the first heat exchanger by operating a control valve disposed between the manifold and the first heat exchanger.
5. The method according to claim 4 , wherein controlling the flow of exhaust gas from the manifold to the first heat exchanger includes:
operating the control valve towards an open position in response to fluid in the first heat distribution reservoir being below a first predetermined temperature; and
operating the control valve towards a closed position in response to fluid in the first heat distribution reservoir being at or above a second predetermined temperature.
6. The method according to claim 1 , further comprising controlling the inlet duct by opening and closing the inlet duct in response to a temperature of fluid of the first heat distribution reservoir.
7. The method according to claim 1 , further comprising opening a pressure relief valve of the EERS in response to a pressure of exhaust gas within the exhaust energy recovery system being at or above a predetermined pressure such that exhaust gas from the inlet duct bypasses the first heat exchanger and returns to the exhaust duct via the outlet duct.