IP Library Granted Patent US 11,646,458
Granted Patent B2
US 11,646,458 · App. 15/930,982 · Granted May 9, 2023

Busbar module

Inventors: Tomoji Yasuda (Makinohara, JP); Yoshiaki Ichikawa (Makinohara, JP); Tatsuya Oga (Makinohara, JP)
Assignee: Yazaki Corporation
H01M10/482H01M10/425H01M50/507H01M50/522H01M50/524H05K1/028H01M50/209H01M2220/20
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Quick Facts
Patent No.
US 11,646,458
App. No.
15/930,982
Granted
May 9, 2023
Kind
B2
Abstract

A busbar module includes: a circuit body having a flexible circuit board; busbars; and a holder. The circuit body has: conductor layers and protective layers to form a multiple-layered structure of wiring patterns; a band-shaped main strip to be located to extend in a stacking direction of cells; and a band-shaped branch strip branched from the main strip. The branch strip has: a bent portion extending in the stacking direction and having a bent shape around an axis crossing the stacking direction; and a connection portion disposed closer to an end of the branch strip than the bent portion and connected to the corresponding busbar. The bent portion has a thin-layer portion having a shape formed by removing, from the flexible circuit board, a part of the protective layers corresponding to a part of the conductor layers without being used as the wiring pattern in the branch strip.

Claims (14)

1. A busbar module to be attached to a battery assembly having a stack of a plurality of cells, the busbar module comprising:

a circuit body having a flexible circuit board including wiring patterns;

a plurality of busbars to be connected to corresponding electrodes of the plurality of the cells; and

a holder holding the busbars and being extendable in a stacking direction of the plurality of the cells,

the circuit body having:

a plurality of conductor layers and a plurality of protective layers to form a multiple-layered structure of the wiring patterns;

a band-shaped main strip to be located to extend in the stacking direction; and

a band-shaped branch strip branched from the main strip, the branch strip having:

a bent portion extending in the stacking direction and having a bent shape around an axis crossing the stacking direction; and

a connection portion disposed closer to an end of the branch strip than the bent portion and connected to a corresponding one of the busbars,

the bent portion having a thin-layer portion having a shape formed by removing, from the flexible circuit board, a part of the protective layers corresponding to a part of the conductor layers not being used as the wiring pattern in the branch strip,

wherein a part of the wiring pattern passing through the thin-layer portion is thinner than other parts of the wiring pattern passing through a portion other than the thin-layer portion.

2. The busbar module according to claim 1 , wherein

the branch strip has a curved boundary shape between the thin-layer portion and a portion other than the thin-layer portion to be convex to separate from the thin-layer portion in a longitudinal direction of the branch strip.

Assignments (2)
CHANGE OF ADDRESS Recorded Jun 5, 2023
From: YAZAKI CORPORATION
To: YAZAKI CORPORATION
Reel/Frame 063845/0802 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 13, 2020
From: YASUDA, TOMOJI; ICHIKAWA, YOSHIAKI; OGA, TATSUYA
To: YAZAKI CORPORATION
Reel/Frame 052651/0488 →