IP Library Granted Patent US 10,276,280
Granted Patent B1
US 10,276,280 · App. 15/933,873 · Granted Apr 30, 2019

Power over ethernet twisted pair communications cables with a shield used as a return conductor

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Quick Facts
Patent No.
US 10,276,280
App. No.
15/933,873
Granted
Apr 30, 2019
Kind
B1
Abstract

A communications cable suitable for Power over Ethernet applications may include a plurality of twisted pairs of individually insulated conductors extending in a longitudinal direction. At least one of the plurality of twisted pairs may have a first direct current resistance and may be configured to transmit a power signal. A shield that includes longitudinally continuous electrically conductive material may be formed around at least a portion of the plurality of twisted pairs, and the shield may have a second direct current resistance approximately equal to the first direct current resistance. As a result, the shield may function as a return path or conductor for the at least one twisted pair. A jacket may also formed around the plurality of twisted pairs and the shield.

Claims (38)

1. A communications cable, comprising:

four twisted pairs of individually insulated conductors extending in a longitudinal direction, wherein at least one of the four twisted pairs is configured to transmit a power signal and has a first direct current resistance;

a shield comprising longitudinally continuous electrically conductive material, the shield formed around at least a portion of the four twisted pairs and the shield having a second direct current resistance that is approximately equal to the first direct current resistance; and

a jacket formed around the four twisted pairs and the shield.

2. The communications cable of claim 1 , wherein the shield functions as a return conductor for the at least one twisted pair configured to transmit a power signal.

3. The communications cable of claim 1 , wherein the at least one of the four twisted pairs comprises a plurality of the four twisted pairs, the plurality of the four twisted pairs having the first direct current resistance.

4. The communications cable of claim 1 , wherein the shield comprises an overall shield formed around the four twisted pairs.

5. The communications cable of claim 1 , wherein the at least one of the four twisted pairs comprises a single twisted pair, and

wherein the shield comprises an individual shield formed around the single twisted pair.

6. The communications cable of claim 1 , wherein the at least one of the four twisted pairs configured to transmit a power signal comprises a first portion of the four twisted pairs configured to transmit a first power signal and having the first direct current resistance, wherein the shield comprises a first shield formed around the first portion of the four twisted pairs and having the second direct current resistance, and further comprising:

a second portion of the four twisted pairs configured to transmit a second power signal and having a third direct current resistance; and

a second shield formed around the second portion of the four twisted pairs and having a fourth direct current resistance approximately equal to the third direct current resistance.

7. The communications cable of claim 6 , wherein the first portion of the four twisted pairs comprises a first twisted pair, the first shield comprises an individual shield formed around the first twisted pair, the second portion of the four twisted pairs comprises a second twisted pair, and the second shield comprises an individual shield formed around the second twisted pair.

8. The communications cable of claim 6 , wherein each of the first shield and the second shield respectively comprise:

a first layer comprising longitudinally continuous electrically conductive material; and

a layer of dielectric material formed around the first layer.

9. The communications cable of claim 1 , wherein the shield comprises a corrugated shield.

10. The communications cable of claim 1 , wherein the longitudinally continuous electrically conductive material comprises a first layer of the shield, and

wherein the shield comprises a second layer of material.

11. The communications cable of claim 1 , wherein the shield comprises a plurality of shields, and the second direct current resistance comprises a combined resistance of the plurality of shields.

12. A communications cable, comprising:

a plurality of twisted pairs of individually insulated conductors extending in a longitudinal direction, wherein at least one of the plurality of twisted pairs is configured to transmit a power signal and has a first direct current resistance;

a shield comprising longitudinally continuous electrically conductive material, the shield formed around at least a portion of the plurality of twisted pairs and the shield having a second direct current resistance that is approximately equal to the first direct current resistance; and

a jacket formed around the plurality of twisted pairs and the shield.

13. The communications cable of claim 12 , wherein the shield functions as a return conductor for the at least one twisted pair of the plurality of twisted pairs.

14. The communications cable of claim 12 , wherein the at least one of the plurality of twisted pairs comprises at least two twisted pairs, and wherein the first direct current resistance comprises a combined resistance of the at least two twisted pairs.

15. The communications cable of claim 12 , wherein the at least one of the plurality of twisted pairs comprises a single twisted pair, and

wherein the shield comprises an individual shield formed around the single twisted pair.

16. The communications cable of claim 12 , wherein the at least one of the plurality of twisted pairs configured to transmit a power signal comprises a first portion of the plurality of twisted pairs configured to transmit a first power signal and having the first direct current resistance, wherein the shield comprises a first shield formed around the first portion of the plurality of twisted pairs and having the second direct current resistance, and further comprising:

a second portion of the plurality of twisted pairs configured to transmit a second power signal and having a third direct current resistance; and

a second shield formed around the second portion of the plurality of twisted pairs and having a fourth direct current resistance approximately equal to the third direct current resistance.

17. The communications cable of claim 16 , wherein the first portion of the plurality of twisted pairs comprises a first twisted pair, the first shield comprises an individual shield formed around the first twisted pair, the second portion of the plurality of twisted pairs comprises a second twisted pair, and the second shield comprises an individual shield formed around the second twisted pair.

18. The communications cable of claim 16 , wherein each of the first shield and the second shield respectively comprise:

a first layer comprising longitudinally continuous electrically conductive material; and

a layer of dielectric material formed around the first layer.

19. The communications cable of claim 12 , wherein the shield comprises a corrugated shield.

20. The communications cable of claim 12 , wherein the longitudinally continuous electrically conductive material comprises a first layer of the shield, and

wherein the shield comprises a second layer of material.

Assignments (3)
CHANGE OF NAME Recorded Apr 17, 2023
From: SUPERIOR ESSEX INTERNATIONAL LP
To: SUPERIOR ESSEX INTERNATIONAL INC.
Reel/Frame 063351/0561 →
SECURITY INTEREST Recorded Oct 1, 2020
From: SUPERIOR ESSEX INTERNATIONAL LP; ESSEX BROWNELL LLC
To: BANK OF AMERICA, N.A., AS AGENT
Reel/Frame 053968/0640 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 23, 2018
From: LEWIS, TIMOTHY J., SR
To: SUPERIOR ESSEX INTERNATIONAL LP
Reel/Frame 045328/0197 →