IP Library Granted Patent US 10,693,138
Granted Patent B2
US 10,693,138 · App. 15/936,005 · Granted Jun 23, 2020

Cathode material for lithium-ion secondary battery, cathode for lithium-ion secondary battery, and lithium-ion secondary battery

Inventors: Masataka Oyama (Tokyo, JP); Koji Oono (Tokyo, JP); Takao Kitagawa (Tokyo, JP)
Assignee: SUMITOMO OSAKA CEMENT CO., LTD.
H01M4/5825C01B25/45H01M4/136H01M4/366H01M4/625H01M10/0525C01P2004/50C01P2004/53C01P2004/61C01P2004/62C01P2006/40H01M2004/028H01M2220/20
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Quick Facts
Patent No.
US 10,693,138
App. No.
15/936,005
Granted
Jun 23, 2020
Kind
B2
Abstract

A cathode material is provided which comprises secondary particles of cathode active material particles including central particles of Li x Fe y M z PO 4 and a carbonaceous film which coats the central particles, wherein a particle size distribution thereof has maximum values of a relative particle amount on both fine and coarse particle sides. A particle diameter with the maximum relative particle amount on the fine particle side is in a range A of 0.70 μm to 2.00 μm, and a particle diameter with the maximum relative particle amount on the coarse particle side is in a range B of 7.00 μm to 15.00 μm. A difference between maximum values of a relative particle amount is 2.00% to 6.00%.

Claims (31)

1. A cathode material for a lithium-ion secondary battery,

the cathode material comprising:

secondary particles which are granulated cathode active material particles, wherein

the cathode active material particles include central particles represented by general formula Li x Fe y M z PO 4 , wherein M represents at least one element selected from the group consisting of Mg, Ca, Co, Sr, Ba, Ti, Zn, B, Al, Ga, In, Si, Ge, and rare earth elements, 0.95≤x≤1.10, 0.80≤y≤1.10, and 0.00≤z≤0.20, and a carbonaceous film that coats surfaces of the central particles,

a particle size distribution of the secondary particles has at least two peaks, wherein the particle size distribution has a maximum value of a relative particle amount (%) on a fine particle side and a maximum value of a relative particle amount (%) on a coarse particle side,

a particle diameter at which the relative particle amount (%) is maximized on the fine particle side in the particle size distribution is included in a range A which is 0.70 μm or more and 2.00 μm or less,

a particle diameter at which the relative particle amount (%) is maximized on the coarse particle side in the particle size distribution is included in a range B which is 7.00 μm or more and 15.00 μm or less, and

a difference between the maximum values of the relative particle amount (%) is 2.00% or more and 6.00% or less, wherein the maximum value on the fine particle side corresponds to a particle diameter of the secondary particles at which the relative particle amount is maximized while the particle diameter is in the range A, and the maximum value on the coarse particle side corresponds to a particle diameter of the secondary particles at which the relative particle amount of the secondary particles is maximized while the particle diameter is in the range B.

2. The cathode material for a lithium-ion secondary battery according to claim 1 ,

wherein the difference between the maximum values of the relative particle amount (%) is 3.50% or more and 5.50% or less, wherein the maximum value on the fine particle side of the relative particle amount (%) corresponds to the particle diameter of the secondary particles which is in the range A, and the maximum value on the coarse particle side of the relative particle amount (%) corresponds to the particle diameter of the secondary particles which is in the range B.

3. The cathode material for a lithium-ion secondary battery according to claim 1 ,

wherein the central particles comprises LiFePO 4 .

4. A cathode for a lithium-ion secondary battery, comprising:

an electrode current collector; and

a cathode mixture layer formed on the electrode current collector,

wherein the cathode mixture layer includes the cathode material for a lithium-ion secondary battery according to claim 1 .

5. A lithium-ion secondary battery comprising:

the cathode for a lithium-ion secondary battery according to claim 4 .

6. The cathode material for a lithium-ion secondary battery according to claim 1 , wherein the cathode material consists of the secondary particles, and the secondary particles consist of the granulated cathode active material particles.

7. The cathode material for a lithium-ion secondary battery according to claim 1 ,

wherein the cathode active material particles consist of the central particles and the carbonaceous film.

8. The cathode material for a lithium-ion secondary battery according to claim 1 ,

wherein the particle size distribution of the secondary particles has two peaks.

9. The cathode material for a lithium-ion secondary battery according to claim 1 ,

wherein a difference between the maximum value of the relative particle amount (%) on the fine particle side and the maximum value of the relative particle amount (%) on the coarse particle side is 2.00% or more and 6.00% or less.

10. The cathode material for a lithium-ion secondary battery according to claim 1 ,

wherein the central particles consist essentially of LiFePO 4 .

11. The cathode material for a lithium-ion secondary battery according to claim 1 ,

wherein the maximum value of the relative particle amount (%) on the fine particle side is 1.22% or more and 2.92% or less, and

the maximum value of the relative particle amount (%) on the coarse particle side is 5.01% or more and 7.21% or less.

12. The cathode material for a lithium-ion secondary battery according to claim 1 , wherein the granular secondary particles consist of the granulated cathode active material particles.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 2, 2022
From: SUMITOMO OSAKA CEMENT CO., LTD.
To: SUMITOMO METAL MINING CO., LTD.
Reel/Frame 060090/0526 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 28, 2018
From: OYAMA, MASATAKA; OONO, KOJI; KITAGAWA, TAKAO
To: SUMITOMO OSAKA CEMENT CO., LTD.
Reel/Frame 045379/0201 →
Priority Claims (1)
JP 2017-085272 · Apr 24, 2017 · national
Continuity (1)
Related Publication 20180309128A1 · Oct 25, 2018