IP Library Granted Patent US 10,630,041
Granted Patent B2
US 10,630,041 · App. 15/937,584 · Granted Apr 21, 2020

Beam offset plate for optically offsetting one or more laser beams

Inventors: David Martin Hemenway (Beaverton, OR); David C. Dawson (Brush Prairie, WA); Wolfram Urbanek (Camas, WA)
Assignee: NLIGHT, INC.
H01S3/0941G02B6/4206H01S3/06704H01S5/005H01S5/0071H01S5/02248H01S5/02288H01S5/02469H01S5/4012H01S5/4025H01S5/4031H01S5/4075
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Quick Facts
Patent No.
US 10,630,041
App. No.
15/937,584
Granted
Apr 21, 2020
Kind
B2
Abstract

A laser diode assembly, comprising a plurality of laser diodes each configured to emit respective ones of a plurality of laser beams along parallel and nonoverlapping optical axes and a first beam offset plate (BOP) configured to receive a first of the laser beams on a first input surface, the first laser beam having a first input optical axis, the first BOP configured to transmit a first output laser beam that has a first vertical offset from the first input optical axis.

Claims (21)

1. A laser diode assembly, comprising:

a plurality of laser diodes arranged on a first plane of a carrier plate, each configured to emit respective ones of a plurality of laser beams along parallel and nonoverlapping optical axes;

a first beam offset plate (BOP) disposed on a second plane of the carrier plate, configured to receive a first of the laser beams on a first input surface, the first laser beam having a first input optical axis, the first BOP configured to transmit a first output laser beam that has a first vertical offset from the first input optical axis; and

a second BOP disposed on a second plane of the carrier plate, configured to receive a second of the laser beams on a second input surface, the second laser beam having a second input optical axis, the second BOP configured to transmit a second output laser beam that has a second vertical offset from the second input optical axis, wherein the first plane is elevated with respect to the second plane wherein the first BOP or the second BOP or a combination thereof comprise a tilted parallel plate having an index of refraction between 1.4 and 1.9 such that the thickness of the tilted parallel plate is between a range of threshold thicknesses,

wherein the first BOP or the second BOP or a combination thereof comprises an Abbe value between 85 and 25 and wherein the first and second BOPs are optimized so that the angle of incidence of each BOP is Brewster's angle.

2. The laser diode assembly of claim 1 , wherein the first vertical offset of the first output laser beam is above the first input optical axis and wherein the second vertical offset of the second output laser beam is above the second input optical axis.

3. The laser diode assembly of claim 1 , wherein the first vertical offset of the first output laser beam is below the first input optical axis and wherein the second vertical offset of the second output laser beam is below the second input optical axis.

4. The laser diode assembly of claim 1 , wherein the first vertical offset of the first output laser beam is below the first input optical axis and wherein the second vertical offset of the second output laser beam is above the second input optical axis.

5. The laser diode assembly of claim 1 , wherein the first BOP or the second BOP or a combination thereof are disposed adjacent to one or more optical elements configured to direct one or more of the laser beams along one or more light paths towards an input surface of an optical waveguide, free-space optics, second laser diode assembly, a different optical system or a combination thereof.

6. The laser diode assembly of claim 5 , wherein the optical waveguide is an optical fiber.

7. The laser diode assembly of claim 1 , wherein the plurality of laser diodes and the first BOP or the second BOP or a combination thereof are disposed on a same plane.

8. The laser diode assembly of claim 1 , further comprising a fast axis collimating (FAC) lens disposed at an output facet of each of the plurality of laser diodes and a slow axis collimating (SAC) lens disposed downstream from each FAC lens and wherein the first BOP is disposed between a first FAC lens and a first SAC lens and wherein the second BOP is disposed between a second FAC lens and a second SAC lens.

9. The laser diode assembly of claim 8 , wherein the first BOP, first FAC lens and first SAC lens subassembly are disposed adjacent to and parallel with the second BOP, second FAC lens and second SAC lens subassembly.

10. The laser diode assembly of claim 1 , wherein the first BOP or the second BOP or a combination thereof comprises an optically transparent substrate.

11. The laser diode assembly of claim 10 , wherein the optically transparent substrate is fused silica, N-BK7 or N-LaF21.

12. The laser diode assembly of claim 1 , wherein the first vertical offset and the second vertical offset are the same.

13. The laser diode assembly of claim 1 , wherein the first vertical offset and the second vertical offset are different.

14. The laser diode assembly of claim 1 , wherein the first BOP or the second BOP, or a combination thereof is in contact with a slow axis collimating (SAC) lens.

15. The laser diode assembly of claim 1 , wherein the first and second BOPs are formed from a single optical component.

16. The laser diode assembly of claim 1 , wherein the first and second BOPs are fabricated from multiple smaller optics assembled into a single optic.

17. The laser diode assembly of claim 1 , wherein the first and second BOPs are fabricated by molding, machining, or polishing a monolithic source substrate.

Assignments (3)
SECURITY INTEREST Recorded Oct 23, 2018
From: NLIGHT, INC.
To: PACIFIC WESTERN BANK
Reel/Frame 047291/0833 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 7, 2018
From: HEMENWAY, DAVID MARTIN; DAWSON, DAVID C.; URBANEK, WOLFRAM
To: NLIGHT PHOTONICS CORPORATION
Reel/Frame 046020/0439 →
CHANGE OF NAME Recorded Jun 7, 2018
From: NLIGHT PHOTONICS CORPORATION
To: NLIGHT, INC.
Reel/Frame 046321/0837 →
Continuity (2)
Provisional Application 62477380 · Mar 27, 2017
Related Publication 20180278008A1 · Sep 27, 2018