IP Library Granted Patent US 10,749,211
Granted Patent B2
US 10,749,211 · App. 15/945,955 · Granted Aug 18, 2020

Generation of wrinkle-free silicon monoxide electrodes using separate preformation and formation

Inventors: Chen Li (Santa Clara, CA); Patrick K. Herring (Redwood City, CA)
Assignee: WISK AERO LLC
H01M10/0566C01B33/02C01B33/113H01M4/043H01M4/0438H01M4/0469H01M4/13H01M4/139H01M4/1395H01M4/386H01M4/483H01M4/625H01M10/0525H01M10/446
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Quick Facts
Patent No.
US 10,749,211
App. No.
15/945,955
Granted
Aug 18, 2020
Kind
B2
Abstract

A solid electrolyte interface is grown on a silicon monoxide electrode in a battery cell, including by charging the battery cell up to a first voltage while the battery cell is uncompressed in order to partially grow the solid electrolyte interface. After partially growing the partial solid electrolyte interface, the battery cell is rested. After resting the battery cell, the battery cell is charged to a second, higher voltage while the battery cell is compressed in order to further grow the partially grown solid electrolyte interface. After the solid electrolyte interface is grown on the silicon monoxide electrode, the battery cell is charged for one or more cycles while the battery cell is compressed.

Claims (39)

1. A method, comprising:

growing a solid electrolyte interface on a silicon monoxide electrode in a battery cell, including by:

filling the battery cell with liquid electrolyte;

compressing the battery cell filled with the liquid electrolyte for a predetermined amount of time;

uncompressing the battery cell after the predetermined amount of time has passed;

charging the battery cell up to a first voltage while the battery cell is uncompressed in order to partially grow the solid electrolyte interface;

after partially growing the solid electrolyte interface, resting the battery cell while the battery cell is uncompressed and without applying charge to the battery cell;

after resting the battery cell:

compressing the battery cell; and

charging the battery cell up to a second voltage while the battery cell is compressed in order to further grow the partially grown solid electrolyte interface, wherein the second voltage is higher than the first voltage; and

after the solid electrolyte interface is grown on the silicon monoxide electrode, charging and discharging the battery cell for one or more cycles while the battery cell is compressed.

2. The method recited in claim 1 , wherein:

the battery cell is charged up to the first voltage over a period of 100 hours; and

the battery cell is charged up to the second voltage over a period of 30 hours.

3. The method recited in claim 1 , wherein the battery cell is charged up to the second voltage while the battery cell is compressed at a pressure within a range of 20 psi-60 psi.

4. The method recited in claim 1 , wherein:

the battery cell is charged up to the first voltage of 3.65 V;

the battery cell is held at the first voltage of 3.65 V while the battery cell is resting; and

the battery cell is charged up to the second voltage of 3.85 V.

5. The method recited in claim 1 further comprising:

after the solid electrolyte interface is grown on the silicon monoxide electrode and before the battery cell is charged and discharged for the one or more cycles while the battery cell is compressed, compressing the battery cell at room temperature; and

after the battery cell is charged for the one or more cycles while the battery cell is compressed, compress the battery cell while the battery cell is heated.

6. The method recited in claim 1 further comprising:

after the solid electrolyte interface is grown on the silicon monoxide electrode and before the battery cell is charged and discharged for the one or more cycles while the battery cell is compressed, compressing the battery cell at a pressure within a range of 100 psi-200 psi at room temperature; and

after the battery cell is charged for the one or more cycles while the battery cell is compressed, compress the battery cell at a pressure within a range of 100 psi-200 psi while the battery cell is heated.

7. The method recited in claim 1 further comprising:

after the solid electrolyte interface is grown on the silicon monoxide electrode and before the battery cell is charged and discharged for the one or more cycles while the battery cell is compressed, compressing the battery cell at room temperature within a range of 25° C.-50° C.; and

after the battery cell is charged for the one or more cycles while the battery cell is compressed, compress the battery cell while the battery cell is heated to a temperature within a range of 60° C.-100° C.

8. A computer program product, the computer program product being embodied in a non-transitory computer readable storage medium and comprising computer instructions for:

growing a solid electrolyte interface on a silicon monoxide electrode in a battery cell, including by:

filling the battery cell with liquid electrolyte;

compressing the battery cell filled with the liquid electrolyte for a predetermined amount of time;

uncompressing the battery cell after the predetermined amount of time has passed;

charging the battery cell up to a first voltage while the battery cell is uncompressed in order to partially grow the solid electrolyte interface;

after partially growing the solid electrolyte interface, resting the battery cell while the battery cell is uncompressed and without applying charge to the battery cell;

after resting the battery cell:

compressing the battery cell; and

charging the battery cell up to a second voltage while the battery cell is compressed in order to further grow the partially grown solid electrolyte interface, wherein the second voltage is higher than the first voltage; and

after the solid electrolyte interface is grown on the silicon monoxide electrode, charging and discharging the battery cell for one or more cycles while the battery cell is compressed.

Assignments (7)
RELEASE OF SECURITY INTEREST Recorded May 22, 2023
From: ONE AERO, LLC
To: KITTY HAWK CORPORATION
Reel/Frame 063713/0367 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 31, 2019
From: LI, CHEN; HERRING, PATRICK K.
To: KITTY HAWK CORPORATION
Reel/Frame 051393/0533 →
CHANGE OF NAME Recorded Dec 17, 2019
From: CORA AERO LLC
To: WISK AERO LLC
Reel/Frame 051328/0757 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 13, 2019
From: KITTY HAWK CORPORATION
To: CORA AERO LLC
Reel/Frame 050374/0303 →
RELEASE OF SECURITY INTEREST IN SPECIFIED INTELLECTUAL PROPERTY Recorded Jun 28, 2019
From: ONE AERO, LLC
To: KITTY HAWK CORPORATION
Reel/Frame 049627/0207 →
SECURITY INTEREST Recorded Dec 7, 2018
From: KITTY HAWK CORPORATION
To: ONE AERO, LLC
Reel/Frame 047739/0947 →
SECURITY INTEREST Recorded Oct 25, 2018
From: KITTY HAWK CORPORATION
To: ONE AERO, LLC
Reel/Frame 047308/0927 →
Continuity (2)
Continuation 15659942 · Jul 26, 2017
Related Publication 20190036166A1 · Jan 31, 2019