IP Library Granted Patent US 10,693,178
Granted Patent B2
US 10,693,178 · App. 15/956,043 · Granted Jun 23, 2020

Wearable lithium-sulfur battery and methods of making the same

Inventors: Jitendra Kumar (Centerville, OH); Priyanka Bhattacharya (Beavercreek, OH); Guru Subramanyam (Dayton, OH)
Assignee: UNIVERSITY OF DAYTON
H01M10/052H01M4/13H01M4/38H01M4/382H01M4/62H01M4/622H01M4/625H01M4/626H01M10/0436H01M10/0562H01M10/0565H01M4/134H01M4/663H01M2004/021H01M2004/027H01M2004/028H01M2220/30H01M2300/0068
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Quick Facts
Patent No.
US 10,693,178
App. No.
15/956,043
Granted
Jun 23, 2020
Kind
B2
Abstract

Lithium sulfur batteries are described, especially ones that are flexible for wearing about an appendage of a wearer. Such batteries have a lithium metal anode, a sulfur cathode comprising sulfur, a conductive carbon, a lithium supertonic solid-state conductor, and a dendritic or hyperbranched polymer binder, an electrolyte layer between the lithium metal anode and the sulfur cathode, and a current collector positioned on the sulfur cathode opposite the electrolyte layer.

Claims (24)

1. A lithium sulfur battery comprising:

a lithium metal anode;

a sulfur cathode comprising sulfur infused into the cavities of, a lithium superionic conductor conformally coated with conductive carbon;

an electrolyte layer comprising a lithium superionic conductor; and

a porous, flexible current collector;

wherein the electrolyte layer is between the lithium metal anode and the sulfur cathode;

wherein on the sulfur cathode is between the current collector and the electrolyte layer; and

wherein the battery is flexible such that it can be partially rolled up or wrapped about an appendage of a wearer.

2. The lithium sulfur battery of claim 1 , wherein the lithium metal anode has a thickness of about 5 μm to 100 μm.

3. The lithium sulfur battery of claim 1 , wherein the lithium superionic conductor in the sulfur cathode is Li 1+x Ge 2−x Al x P 3 O 12 (LAGP), lithium aluminum titanium phosphate (LATP), lithium electrolyte Li 10 GeP 2 S 12 (LGPS), lithium electrolyte Li 7 La 6 Zr 8 O 12 (LLZ), or combinations thereof.

4. The lithium sulfur battery of claim 1 , wherein the conductive carbon is present as a carbonized coating on the lithium superionic conductor (LISICON), thereby forming a carbonized LISICON.

5. The lithium sulfur battery of claim 4 , wherein the lithium superionic conductor in the sulfur cathode is Li 1+ x Ge 2− y Al y P 3 O 12 (LAGP), lithium aluminum titanium phosphate (LATP), lithium electrolyte Li 10 GeP 2 S 12 (LGPS), lithium electrolyte Li 7 La 6 Zr 8 O 12 (LLZ), or combinations thereof.

6. The lithium sulfur battery of claim 4 , wherein the carbonized coating comprises a graphitic, carbon nanotube form of carbon and has pores.

7. The lithium sulfur battery of claim 4 , wherein the lithium superionic conductor are particles that have an average particle size of less than 500 nm.

8. The lithium sulfur battery of claim 4 , wherein the sulfur is infused in the pores of the carbonized LISICON.

9. The lithium sulfur battery of claim 8 , wherein the cathode comprises a ratio of sulfur to the carbonized LISICON of about 8:1 to about 1:1.

10. The lithium sulfur battery of claim 8 , wherein the cathode further comprising multi-walled carbon nanotubes as about 1% to about 10% by weight thereof.

11. The lithium sulfur battery of claim 1 , wherein the sulfur cathode further comprises a dendritic or hyperbranched polymer binder.

12. The lithium sulfur battery of claim 1 , wherein the electrolyte layer is a solid film layer comprising a lithium superionic conductor structure.

13. The lithium sulfur battery of claim 12 , wherein the electrolyte layer comprises the same lithium superionic conductor material as the cathode.

14. The lithium sulfur battery of claim 12 , wherein the electrolyte layer has a thickness of about 10 μm to about 30 μm.

15. The lithium sulfur battery of claim 12 , wherein the electrolyte layer is surrounded by a liquid electrolyte solution.

16. The lithium sulfur battery of claim 1 , wherein the current collector comprises carbon nanotube coated paper.

17. The lithium sulfur battery of claim 16 , wherein the carbon nanotube coated paper comprises nitrogen functionalized single walled carbon nanotubes.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 19, 2018
From: KUMAR, JITENDRA; BHATTACHARYA, PRIYANKA; SUBRAMANYAM, GURU
To: UNIVERSITY OF DAYTON
Reel/Frame 045582/0209 →
Continuity (2)
Provisional Application 62486510 · Apr 18, 2017
Related Publication 20180301741A1 · Oct 18, 2018