IP Library Granted Patent US 10,305,203
Granted Patent B2
US 10,305,203 · App. 15/956,413 · Granted May 28, 2019

Bus bar and method of manufacturing bus bar

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Quick Facts
Patent No.
US 10,305,203
App. No.
15/956,413
Granted
May 28, 2019
Kind
B2
Abstract

A bus bar including a main body having conductivity and an insulative body covering the main body. The insulative body includes a first member that allows transmission laser light having a predetermined wavelength, a second member that absorbs the laser light, and a welding portion. The first member and the second member are welded to each other at least at a part of a contact portion between the first member and the second member in the welding portion. The main body includes a contact point exposed from the insulative body.

Claims (49)

1. A bus bar comprising:

a main body having conductivity; and

an insulative body covering the main body,

wherein the insulative body includes a first member that allows transmission of laser light having a predetermined wavelength, a second member that absorbs the laser light, and a welding portion,

wherein the first member and the second member are different bodies from each other and are welded to each other at least at a part of a contact portion between the first member and the second member in the welding portion, and

wherein the main body includes a contact point exposed from the insulative body.

2. The bus bar according to claim 1 ,

wherein the main body has a curved shape.

3. The bus bar according to claim 1 ,

wherein one of the first member and the second member has a protrusion part protruding to the other of the first member or the second member,

wherein the other of the first member or the second member has a recess part corresponding to the protrusion part, and

wherein the first member and the second member are welded to each other in a state that the protrusion part is inserted into the recess part.

4. The bus bar according to claim 3 ,

wherein the main body is a thin sheet-shaped conductor,

wherein the first member is disposed along a main surface of the main body, and

wherein the second member includes a pair of side walls covering the main body and the first member so as to interpose the main body and the first member between the pair of side walls in a width direction of the main body, and a welding piece extending from the pair of side walls to a gap between the main body and the first member.

5. The bus bar according to claim 1 ,

wherein a portion of the second member is sandwiched between the first member and the main body.

6. The bus bar according to claim 5 ,

wherein the welding portion is sandwiched between the portion of the second member and the first member in a direction extending away from the main body.

7. The bus bar according to claim 1 , wherein

the first member has a different laser light transmission or absorption property from the second member, with respect to the laser light having the predetermined wavelength.

8. A manufacturing method for a bus bar including a main body having conductivity and an insulative body covering the main body, the method comprising:

covering the main body with a first member and a second member in a state that a part of the main body is exposed as a contact point, the first member allowing transmission of laser light having a predetermined wavelength, second member absorbing the laser light, and the first member and the second member being different bodies from each other; and

welding, with the laser light, the first member and the second member to each other at least at a part of a contact portion between the first member and the second member so as to form the insulative body.

9. The method of manufacturing the bus bar according to claim 8 ,

wherein at least one of the first member and the second member has a surface to be welded on which roughness is higher than roughness on a surface of the at least one of the first member and the second member not to be welded, before the welding.

10. The method of manufacturing the bus bar according to claim 8 ,

wherein the covering the main body with the first member and the second member includes sandwiching a portion of the second member between the first member and the main body.

11. The method of manufacturing the bus bar according to claim 10 ,

wherein the welding includes welding the portion of the second member to the first member such that a welding portion is formed, the welding portion being sandwiched between the portion of the second member and the first member in a direction extending away from the main body.

12. The method of manufacturing the bus bar according to claim 8 ,

wherein the first member has a different laser light transmission or absorption property from the second member, with respect to the laser light having the predetermined wavelength.

13. The method of manufacturing the bus bar according to claim 8 ,

wherein the welding the first member and the second member to each other, so as to form the insulative body, occurs after covering the main body with the first member and the second member.

14. The method of manufacturing the bus bar according to claim 8 ,

wherein the welding includes irradiating, with the laser light having the predetermined wavelength, the second member through the first member.

15. A bus bar comprising:

a main body having conductivity; and

an insulative body covering the main body, wherein the insulative body includes a first member that allows transmission of laser light having a predetermined wavelength, a second member that absorbs the laser light, and a welding portion,

wherein the first member and the second member are welded to each other at least at a part of a contact portion between the first member and the second member in the welding portion,

wherein the main body includes a contact point exposed from the insulative body,

wherein one of the first member and the second member has a protrusion part protruding to the other of the first member or the second member,

wherein the other of the first member and the second member has a recess part corresponding to the protrusion part, and

wherein the first member and the second member are welded to each other in a state that the protrusion part is inserted into the recess part.

16. The bus bar according to claim 15 ,

wherein the main body is a thin sheet-shaped conductor,

wherein the first member is disposed along a main surface of the main body, and

wherein the second member includes a pair of side walls covering the main body and the first member so as to interpose the main body and the first member between the pair of side walls in a width direction of the main body, and a welding piece extending from the pair of side walls to a gap between the main body and the first member.

Assignments (2)
CHANGE OF ADDRESS Recorded Jun 5, 2023
From: YAZAKI CORPORATION
To: YAZAKI CORPORATION
Reel/Frame 063845/0802 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 18, 2018
From: MURAKAMI, TOMOYASU
To: YAZAKI CORPORATION
Reel/Frame 045579/0319 →