IP Library Granted Patent US 10,182,484
Granted Patent B1
US 10,182,484 · App. 15/958,554 · Granted Jan 15, 2019

Surge suppression monitoring for lighting fixtures and other electronics

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Quick Facts
Patent No.
US 10,182,484
App. No.
15/958,554
Granted
Jan 15, 2019
Kind
B1
Abstract

A technique for determining when to replace protection circuitry in electronic devices, such as lighting fixtures, is provided. Protection circuitry is provided between AC supply rails and in front of circuitry to be protected. A protection circuit sensor is located and configured to measure a characteristic of the protection circuitry and provide a corresponding sensor output. Control circuitry will monitor the sensor output of the protection circuit sensor on a continuous, periodic, or aperiodic basis. Next, the control circuitry will determine at least one metric indicative of an extent of damage inflicted on the protection circuitry 30 based on the sensor output. Based on the at least one metric, the control circuitry will determine when the at least one metric exceeds a threshold indicative of a need to replace the protection circuitry while the protection circuitry remains operational.

Claims (62)

1. A lighting fixture comprising;

a light source for general illumination;

an AC input associated with a first rail and a second rail;

protection circuitry coupled between the first rail and the second rail and configured to suppress surge events occurring at the first rail and the second rail;

a protection circuitry sensor associated with the protection circuitry and configured to provide a sensor output that monitors at least one characteristic associated with the protection circuitry; and

control circuitry configured to:

drive the light source;

monitor the sensor output;

determine at least one metric indicative of an extent of damage inflicted on the protection circuitry due to at least one surge event based on the sensor output;

determine when the at least one metric meets a threshold indicative of a need to replace the protection circuitry while the protection circuitry remains operational; and

when the at least one metric meets the threshold, provide information indicative of the need to replace the protection circuitry.

2. The lighting fixture of claim 1 wherein the at least one characteristic is temperature, and the sensor output is a function of a temperature of the protection circuitry.

3. The lighting fixture of claim 2 wherein:

the control circuitry is further configured to identify the surge events based at least in part on the sensor output;

the at least one metric is a function of a number of the surge events that have occurred; and

the threshold is a function of a number of surge events that must occur prior to proving the information indicative of the need to replace the protection circuitry.

4. The lighting fixture of claim 2 wherein the at least one metric is a function of a peak temperature reached by the protection circuitry during at least one of the surge events.

5. The lighting fixture of claim 4 wherein the at least one metric meets the threshold when the peak temperature is greater than a defined temperature.

6. The lighting fixture of claim 2 wherein the at least one metric is a function of a rise time of the temperature of the protection circuitry during at least one of the surge events.

7. The lighting fixture of claim 6 wherein the at least one metric meets the threshold when the rise time is less than a defined time period.

8. The lighting fixture of claim 2 wherein the at least one metric is a function of:

a peak temperature reached by the protection circuitry during at least one of the surge events; and

a rise time of the temperature of the protection circuitry during at least one of the surge events.

9. The lighting fixture of claim 8 wherein the at least one metric meets the threshold when the peak temperature is greater than a defined temperature and the rise time is less than a defined time period.

10. The lighting fixture of claim 8 wherein the at least one metric meets the threshold when the peak temperature is greater than a defined temperature or the rise time is less than a defined time period.

11. The lighting fixture of claim 2 wherein the at least one metric is a function of a number of times a particular temperature has been exceeded.

12. The lighting fixture of claim 11 wherein the at least one metric meets the threshold when the a number of times a particular temperature has been exceeded reaches a set value.

13. The lighting fixture of claim 2 wherein the at least one metric is a function of a defined temperature of the protection circuitry being reached or exceeded during at least one of the surge events.

14. The lighting fixture of claim 13 wherein the at least one metric meets the threshold when the defined temperature of the protection circuitry has been reached or exceeded a set number of times.

15. The lighting fixture of claim 2 wherein the at least one metric is a function of an amount of time the temperature of the protection circuitry remains above a threshold temperature during at least one of the surge events.

16. The lighting fixture of claim 2 wherein the at least one metric is a function of at least two of:

a number of times a particular temperature has been exceeded;

a defined temperature of the protection circuitry has been reached or exceeded during at least one of the surge events;

a peak temperature reached by the protection circuitry during at least one of the surge events;

a rise time of the temperature of the protection circuitry during at least one of the surge events; and

an amount of time the temperature of the protection circuitry remains above a threshold temperature during at least one of the surge events.

17. The lighting fixture of claim 2 wherein the protection circuitry comprises at least one metal oxide varistor.

18. The lighting fixture of claim 2 wherein the protection circuitry comprises one or more metal oxide varistors.

19. The lighting fixture of claim 2 wherein the at least one metric is a function of an amount of time the temperature of the protection circuitry remains above a threshold temperature after at least one of the surge events occurs.

20. The lighting fixture of claim 2 wherein the at least one metric is a function of an amount of time the temperature of the protection circuitry remains above a threshold temperature after at least one of the surge events has ended.

21. The lighting fixture of claim 1 wherein the at least one characteristic is current flowing through the protection circuitry, and the sensor output is a function of the current flowing through the protection circuitry.

22. The lighting fixture of claim 1 further comprising a status indicator capable of providing a human perceptible signal, and wherein to provide the information indicative of the need to replace the protection circuitry, the control circuitry is further configured to provide the human perceptible signal via the status indicator to indicate the need to replace the protection circuitry.

23. The lighting fixture of claim 22 wherein the status indicator is an LED.

24. The lighting fixture of claim 1 wherein the surge events are overvoltage events.

25. The lighting fixture of claim 1 wherein to provide the information indicative of the need to replace the protection circuitry, the control circuitry is further configured to control the light source in a defined manner that is indicative of the need to replace the protection circuitry.

26. The lighting fixture of claim 1 further comprising a user interface capable of providing a human perceptible signal, and wherein to provide the information indicative of the need to replace the protection circuitry, the control circuitry is further configured to provide the human perceptible signal via the user interface to indicate the need to replace the protection circuitry.

27. The lighting fixture of claim 1 further comprising a communication interface capable of communicating in a wired or wireless manner with a remote entity, and wherein to provide the information indicative of the need to replace the protection circuitry, the control circuitry is further configured to transmit an alert that indicates the need to replace the protection circuitry to the remote entity via the communication interface.

28. The lighting fixture of claim 1 further comprising a communication interface capable of communicating in a wired or wireless manner with a remote entity, and wherein to provide the information indicative of the need to replace the protection circuitry, the control circuitry is further configured to transmit the information indicative of the need to replace the protection circuitry via the communication interface.

29. The lighting fixture of claim 1 wherein the protection circuitry is provided in a module that releasably engages the lighting fixture such that the module is readily replaceable with a new module.

30. The lighting fixture of claim 1 wherein the control circuitry is further configured to determine when the protection circuitry has failed based on the sensor output and provide an alert indicating that the protection circuitry has failed.

31. The lighting fixture of claim 1 wherein the control circuitry comprises a driver module that is configured to drive the light source, and monitoring electronics that are distinct from the driver module and configured to:

monitor the sensor output;

determine the at least one metric indicative of the extent of damage inflicted on the protection circuitry due to at least one surge event based on the sensor output;

determine when the at one least metric meets the threshold indicative of the need to replace the protection circuitry while the protection circuitry remains operational; and

when the at least one metric meets the threshold, provide the information indicative of the need to replace the protection circuitry.

32. The lighting fixture of claim 1 wherein the control circuitry comprises a driver module that is configured to:

drive the light source:

monitor the sensor output;

determine the at least one metric indicative of the extent of damage inflicted on the protection circuitry due to at least one surge event based on the sensor output;

determine when the at least one metric meets the threshold indicative of the need to replace the protection circuitry while the protection circuitry remains operational; and

when the at least one metric meets the threshold, provide the information indicative of the need to replace the protection circuitry.

33. The lighting fixture of claim 1 wherein the protection circuitry comprises metal oxide varistors.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 22, 2026
From: LUMEN ACQUISITION HOLDINGS, LLC
To: LED-IP MANAGEMENT, LLC
Reel/Frame 075624/0358 →
SECURITY INTEREST Recorded Sep 13, 2023
From: IDEAL INDUSTRIES LIGHTING LLC
To: FGI WORLDWIDE LLC
Reel/Frame 064897/0413 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 21, 2019
From: CREE, INC.
To: IDEAL INDUSTRIES LIGHTING LLC
Reel/Frame 049595/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 4, 2018
From: THORNTON, GERRY FARREL; JIANG, XIN
To: CREE, INC.
Reel/Frame 047670/0258 →