Media replacement process for thermal printers
The present invention embraces a method and apparatus for improving ribbon replacement for thermal printers. The present invention also applies to replacement of other media in associated printers. The improvement is achieved based a ribbon adapter or media adapter that is designed for two conditions: 1) catch condition for printing, and 2) release condition for replacing the media in the printer. By a single click or press of a button, a user can switch between the two conditions. The printing operation occurs during the catch condition. The catch condition ensures that there is no or little relative movement between media core and media adapter. The media adapter can also support different diameter media cores. The release condition is implemented when the user replaces media. The release condition can provide a relatively easy replacement of a media without a significant force or pressure.
1. A method, comprising steps of:
activating a release condition with a press of a button on a media adapter of a printer, wherein the media adapter comprises a push rod, a catcher, and a spring, wherein the catcher comprises a plurality of claws;
removing a media core from the media adapter;
loading a spool of media on the media adapter;
activating a catch condition with another press of the button on the media adapter; and
printing utilizing the spool of media,
wherein, the push rod comprises wedge structures.
2. The method as in claim 1 , wherein, each press of the button of the media adapter causes the media adapter to switch from the catch condition to the release condition, or vice-versa.
3. The method as in claim 1 , wherein, the activation of the release condition causes the plurality of claws of the catcher to retract inward.
4. The method as in claim 1 , wherein, the activation of the catch condition causes the plurality of claws of the catcher to push outward.
5. The method as in claim 1 , wherein, each press of the button on the media adapter causes a forward or backward movement of the button and the push rod and causes a clockwise or counterclockwise rotation of the push rod based on a wedge-shaped force between the button and the push rod.
6. The method as in claim 1 , wherein, when the spool of media is depleted from media supply spindle, re-activate release condition.
7. The method as in claim 1 , wherein, on a thermal printer, a media takeup spindle is the media adapter.
8. The method as in claim 1 , wherein on a thermal printer, a media supply spindle is the media adapter.
9. A media adapter, comprising:
a cylindrical button with one or more force points at one end of the cylindrical button;
a cylindrical push rod with a plurality of wedge-shaped edges at one end of the cylindrical push rod and a pointed shaped at another end of the cylindrical push rod;
a cylindrical catcher comprising a plurality of claws; and
a spring positioned inside of the cylindrical catcher,
wherein, a press of the cylindrical button causes the plurality of claws of the cylindrical catcher to push outward or to retract inward.
10. The media adapter as in claim 9 , wherein, the one or more force points at one end of the cylindrical button are positioned to interface with the plurality of wedge-shaped edges at one end of the cylindrical push rod.
11. The media adapter as in claim 9 , wherein, the pointed shaped at the another end of the cylindrical push rod is positioned inside the cylindrical catcher and the spring.
12. The media adapter as in claim 9 , wherein, when the plurality of claws of the cylindrical catcher are pushed outward, the plurality of claws catch a surface of a media core to secure a position of the media adapter relative to the media core.
13. The media adapter as in claim 9 , wherein, when the plurality of claws of the cylindrical catcher are retracted inward, the plurality of claws release a surface of a media core to allow the media core to be removed from the media adapter.
14. The media adapter as in claim 9 , wherein, each press of the cylindrical button causes a forward or backward movement of the cylindrical button and the cylindrical push rod and causes a clockwise or counterclockwise rotation of the cylindrical push rod based on a wedge-shaped force between the one or more force points at one end of the cylindrical button and plurality of wedge-shaped edges at one end of the cylindrical push rod.
15. The media adapter as in claim 9 , wherein, each press of the cylindrical button causes the media adapter to switch from a catch condition where the plurality of claws are pushed outward, to a release condition where the plurality of claws are retracted inward, or vice-versa.
16. A printer comprising:
a cylindrical button, which is incorporated in a media adapter of the printer, comprises one or more force points at one end of the cylindrical button,
wherein, a press of the cylindrical button causes a plurality of claws of a cylindrical catcher to push outward or to retract inward, and
wherein, the one or more force points at one end of the cylindrical button are positioned to interface with a plurality of wedge-shaped edges at one end of a cylindrical push rod.
17. The printer as in claim 16 , wherein, each press of the cylindrical button causes a forward or backward movement of the cylindrical button and the cylindrical push rod and causes a clockwise or counterclockwise rotation of the cylindrical push rod based on a wedge-shaped force between the one or more force points at one end of the cylindrical button and plurality of wedge-shaped edges at one end of the cylindrical push rod.
18. The printer as in claim 16 , wherein, each press of the cylindrical button causes the media adapter to switch from a catch condition where the plurality of claws are pushed outward, to a release condition where the plurality of claws are retracted inward, or vice-versa.
19. The printer as in claim 18 , wherein, when the plurality of claws of the cylindrical catcher are pushed outward, the plurality of claws catch a surface of a media core to secure a position of the media adapter relative to the media core.