IP Library Granted Patent US 11,149,156
Granted Patent B2
US 11,149,156 · App. 15/962,219 · Granted Oct 19, 2021

Photopolymer blends and related methods

Inventors: Dmitri Megretski (Carlisle, MA); Maximilian Zieringer (Cambridge, MA); Benjamin FrantzDale (Harvard, MA); Maxim Lobovsky (Cambridge, MA)
Assignee: Formlabs, Inc.
C09D11/101B33Y70/00C09D11/037C08K3/013C08K5/0041
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,149,156
App. No.
15/962,219
Granted
Oct 19, 2021
Kind
B2
Abstract

The present application relates generally to photopolymer blends and related methods for use in an additive fabrication (e.g., 3-dimensional printing) device. According to some aspects, compositions are provided for the modification of a base photopolymer resin. The compositions may comprise colorant agent and/or cure-modifying composition. The compositions may be selected to cause, when combined with the base photopolymer resin to form a photo-curable composition, at least one property (e.g., color, depth of the cure) of the photo-curable composition to fall within a pre-determined range. Related kits and methods are also generally described.

Claims (23)

1. A kit of components for producing photo-curable compositions for additively-manufacturing an article, the kit comprising:

a base resin component; and

a plurality of colorant components separate from the base resin component, each colorant component comprising a colorant agent,

wherein, when the plurality of colorant components are combined with the base resin component, a photo-curable composition is produced for additively-manufacturing an article having a color, wherein the photo-curable composition has the same depth of cure for a given actinic radiation irrespective of a relative ratio of the plurality of colorant components combined to produce the color.

2. The kit of claim 1 , wherein each colorant agent of the plurality of colorant components comprises at least one of a dye, a pigment, or a suspended material.

3. The kit of claim 2 , wherein each of the plurality of colorant components further comprises a cure-modifying composition.

4. The kit of claim 3 , wherein each of the cure-modifying compositions of the plurality of colorant components comprises at least one of a photoinitiator species or a blocker species.

5. The kit of claim 4 , wherein each of the cure-modifying compositions of the plurality of colorant components is formulated to counterbalance the effect of the colorant agent on the depth of cure.

6. The kit of claim 1 , wherein the base resin component is free of a colorant agent.

7. The kit of claim 1 , wherein the base resin component and each of the plurality of colorant components are stored separately until combined at a point of use to produce the photo-curable composition.

8. The kit of claim 1 , wherein the plurality of colorant components comprise a cyan colorant component, a magenta colorant component, a yellow colorant component, and a black colorant component.

9. A kit of components for producing a photo-curable composition for additively-manufacturing an article, the kit comprising:

a base resin component;

a plurality of colorant components; and

a cure-modifying component separate from the base resin component, the cure-modifying component comprising at least one of a photoinitiator species or a blocker species,

wherein when the plurality of colorant components and the cure-modifying component are combined with the base resin component, a photo-curable composition is produced for additively-manufacturing an article, wherein the photo-curable composition has the same depth of cure for a given actinic radiation irrespective of a relative ratio of the plurality of colorant components combined to produce the photo-curable composition.

10. The kit of claim 9 , wherein the photo-curable composition has the same depth of cure irrespective of a color of the photo-curable composition.

11. The kit of claim 9 , wherein the base resin component is free of a colorant agent.

12. The kit of claim 9 , wherein the cure-modifying component is free of a colorant agent.

13. The kit of claim 9 , wherein each of the plurality of colorant components is free of a photoinitiator species or a blocker species.

14. The kit of claim 9 , wherein the base resin component, the cure-modifying component, and each of the plurality of colorant components are stored separately until combined to produce the photo-curable composition.

15. The kit of claim 1 , wherein the plurality of colorant components are formulated such that a plurality of different resin colors may be produced upon combination of the plurality of colorant components at a point of use, without individual calibration of an additive fabrication system and/or without the verification of the additive fabrication system settings for each desired color.

16. The kit of claim 1 , wherein the plurality of colorant components are formulated such that photo-curable resins having the same depth of cure are produced, without requiring separate manufacture of the resins and/or without requiring individual calibration or adjustment of a manufacturing device.

Assignments (3)
AMENDED AND RESTATED INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Aug 5, 2022
From: FORMLABS INC.; FORMLABS OHIO INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 061087/0001 →
SECURITY INTEREST Recorded Jan 29, 2020
From: FORMLABS INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 051734/0886 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 18, 2019
From: MEGRETSKI, DMITRI; ZIERINGER, MAXIMILIAN; FRANTZDALE, BENJAMIN; LOBOVSKY, MAXIM
To: FORMLABS, INC.
Reel/Frame 048924/0302 →
Continuity (2)
Provisional Application 62490096 · Apr 26, 2017
Related Publication 20180312705A1 · Nov 1, 2018