IP Library Granted Patent US 10,928,046
Granted Patent B2
US 10,928,046 · App. 15/963,350 · Granted Feb 23, 2021

Light board for lighting fixture

Inventors: Thomas N. Clawson (Boiling Springs, SC); Derek Bruce Baker (Middleborough, MA)
Assignee: Hubbell Incorporated
F21V23/005H05B45/46F21V29/70F21Y2103/10F21Y2113/13F21Y2115/10
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Quick Facts
Patent No.
US 10,928,046
App. No.
15/963,350
Granted
Feb 23, 2021
Kind
B2
Abstract

Light boards including one or more light emitting elements (e.g. light emitting diode (LED) devices) for use in lighting fixtures are disclosed. In one example implementation, a light board includes a first layer having a first surface and an opposing second surface. The light board includes one or more light emitting elements disposed on the first surface of the first layer. The light board includes one or more circuit elements located on the second surface of the first layer. The one or more circuit elements are associated with powering the one or more light emitting elements. The light board includes a second layer disposed on the second surface of the first layer such that the one or more circuit elements are located between the second surface of the first layer and the second layer.

Claims (51)

1. A light board for a light fixture, the light board comprising:

a first layer having a first surface and an opposing second surface;

one or more light emitting elements disposed on the first surface of the first layer;

one or more circuit elements located on the second surface of the first layer, the one or more circuit elements associated with powering the one or more light emitting elements; and

a second layer having a first surface and an opposing second surface;

wherein the first surface of the second layer is disposed adjacent to the second surface of the first layer such that the one or more circuit elements are located between the second surface of the first layer and the first surface of the second layer,

wherein the first layer and the second layer each comprise an insulating material.

2. The light board of claim 1 , wherein the insulating material comprises Flame Retardant 4 (FR4) material.

3. The light board of claim 1 , wherein the one or more light emitting elements comprise one or more light emitting diode (LED) devices.

4. The light board of claim 1 , wherein the one or more light emitting elements comprises a first LED array and a second LED array, and

wherein the one or more circuit elements includes:

a first current control electrically connected in series with the first LED array, and

a second current control electrically connected in series with the second LED array.

5. The light board of claim 1 , wherein the one or more light emitting elements comprises a first LED array and a second LED array, and

wherein the one or more circuit elements form at least a part of a current splitter circuit for controlling a driving current ratio between the first LED array and the second LED array, the current splitter circuit including a first switching element electrically connected in series with the first LED array and a second switching element electrically connected in series with the second LED array.

6. The light board of claim 1 , wherein the second surface of the second layer is directly coupled to a surface of the light fixture.

7. The light board of claim 6 , wherein the surface of the light fixture is a heat sink.

8. The light board of claim 6 , wherein:

the surface of the light fixture is a bracket secured to a housing of the light fixture, and

the light board is supported by the bracket and the housing.

9. A lighting fixture comprising:

a heat sink;

a light board coupled to the heat sink, the light board comprising:

a first layer having a first surface and an opposing second surface;

one or more light emitting elements disposed on the first surface of the first layer

one or more circuit elements located on the second surface of the first layer, the one or more circuit elements associated with powering the one or more light emitting elements; and

a second layer having a first surface and an opposing second surface, the first surface of the second layer being disposed adjacent to the second surface of the first layer such that the one or more circuit elements are located between the second surface of the first layer and the first surface of the second layer;

wherein the second surface of the second layer is coupled to the heat sink, and

wherein the first layer and the second layer each comprise an insulating material.

10. The lighting fixture of claim 9 , wherein the insulating material comprises Flame Retardant 4 (FR4) material.

11. The lighting fixture of claim 9 , wherein the one or more light emitting elements comprise one or more light emitting diode (LED) devices.

12. The lighting fixture of claim 9 , wherein the one or more light emitting elements comprises a first LED array and a second LED array, and

wherein the one or more circuit elements includes:

a first current control electrically connected in series with the first LED array, and

a second current control electrically connected in series with the second LED array.

13. The lighting fixture of claim 9 , wherein the one or more light emitting elements comprises a first LED array and a second LED array, and

wherein the one or more circuit elements form at least a part of a current splitter circuit for controlling a driving current ratio between the first LED array and the second LED array, the current splitter circuit including a first switching element electrically connected in series with the first LED array and a second switching element electrically connected in series with the second LED array.

14. The lighting fixture of claim 9 , wherein the second layer is affixed to the heat sink using an adhesive.

15. The lighting fixture of claim 9 , wherein the heat sink is a bracket secured to a housing of the lighting fixture.

16. A light emitting diode (LED) light engine, comprising:

a first layer having a first surface and an opposing second surface;

a first LED array disposed on the first surface of the first layer, the first LED array comprising one or more LED devices;

a second LED array disposed on the first surface of the first layer, the second LED array comprising one or more LED devices;

one or more circuit elements located on the second surface of the first layer, the one or more circuit elements associated with powering the first LED array and the second LED array; and

a second layer having a first surface and an opposing second surface;

wherein the first surface of the second layer is disposed adjacent to the second surface of the first layer such that the one or more circuit elements are located between the second surface of the first layer and the first surface of the second layer,

wherein the first layer and the second layer each comprise an insulating material.

17. The LED light engine of claim 16 , wherein the insulating material comprises Flame Retardant 4 (FR4) material.

18. The LED light engine of claim 16 , wherein the one or more circuit elements form at least a part of a current splitter circuit for controlling a driving current ratio between the first LED array and the second LED array, the current splitter circuit including a first switching element electrically connected in series with the first LED array and a second switching element electrically connected in series with the second LED array.

19. The LED light engine of claim 16 , wherein the second surface of the second layer is directly coupled to a surface of a light fixture.

20. The LED light engine claim 19 , wherein the surface of the light fixture is a heat sink.

Assignments (6)
CORRECTIVE ASSIGNMENT TO CORRECT THE PATENT NUMBER PREVIOUSLY RECORDED AT REEL: 059034 FRAME: 0469. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY INTEREST. Recorded Jan 25, 2024
From: HUBBELL LIGHTING, INC.; LITECONTROL CORPORATION; CURRENT LIGHTING SOLUTIONS, LLC; DAINTREE NETWORKS INC.; FORUM, INC.
To: ATLANTIC PARK STRATEGIC CAPITAL FUND, L.P., AS COLLATERAL AGENT
Reel/Frame 066372/0590 →
CORRECTIVE ASSIGNMENT TO CORRECT THE PATENT NUMBER 10841994 TO PATENT NUMBER 11570872 PREVIOUSLY RECORDED ON REEL 058982 FRAME 0844. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY AGREEMENT. Recorded Jan 19, 2024
From: HUBBELL LIGHTING, INC.; LITECONTROL CORPORATION; CURRENT LIGHTING SOLUTIONS, LLC; DAINTREE NETWORKS INC.; FORUM, INC.
To: ALLY BANK, AS COLLATERAL AGENT
Reel/Frame 066355/0455 →
SECURITY INTEREST Recorded Feb 11, 2022
From: HUBBELL LIGHTING, INC.; LITECONTROL CORPORATION; CURRENT LIGHTING SOLUTIONS, LLC; DAINTREE NETWORKS INC.; FORUM, INC.
To: ATLANTIC PARK STRATEGIC CAPITAL FUND, L.P., AS COLLATERAL AGENT
Reel/Frame 059034/0469 →
SECURITY AGREEMENT Recorded Feb 2, 2022
From: HUBBELL LIGHTING, INC.; LITECONTROL CORPORATION; CURRENT LIGHTING SOLUTIONS, LLC; DAINTREE NEETWORKS INC.; FORUM, INC.
To: ALLY BANK, AS COLLATERAL AGENT
Reel/Frame 058982/0844 →
NUNC PRO TUNC ASSIGNMENT Recorded Jan 25, 2022
From: HUBBELL INCORPORATED
To: HUBBELL LIGHTING, INC.
Reel/Frame 058838/0162 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 26, 2018
From: CLAWSON, THOMAS N.; BAKER, DEREK BRUCE
To: HUBBELL INCORPORATED
Reel/Frame 045645/0659 →
Continuity (2)
Provisional Application 62501903 · May 5, 2017
Related Publication 20180320871A1 · Nov 8, 2018