IP Library Granted Patent US 10,230,227
Granted Patent B1
US 10,230,227 · App. 15/963,707 · Granted Mar 12, 2019

Outdoor junction box

Inventors: Benjamin Wade (Holladay, UT); Lee Hatley (Arvada, CO)
Assignee: Sasquatch Solar, LLC
H02G3/088H02G3/083H02G3/14H02S20/23H02S40/34
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Quick Facts
Patent No.
US 10,230,227
App. No.
15/963,707
Granted
Mar 12, 2019
Kind
B1
Abstract

A junction box may include a flashing that includes a first and second surface. The first surface may define a first circular groove. The junction box may include a housing attached to the flashing. The housing may be positioned at least a second distance from edges of the flashing. The housing may include sidewalls that form ends, which may include a first end oriented towards a first edge of the flashing. The housing may include a bottom portion attached to the sidewalls, which may define a second circular groove. The second circular groove may include a similar diameter as the first circular groove. The second circular groove may be concentric with the first circular groove on a parallel plane. The second circular groove may indicate suitable hole positions. The housing may additionally include a top portion that defines an opening, which may be concentric with the second circular groove.

Claims (54)

1. A junction box comprising:

a flashing including a first surface and a second surface, the first surface defining a first circular groove; and

a housing attached to the flashing and positioned at least a second distance from a plurality of edges of the flashing, the housing including:

a plurality of sidewalls that form a plurality of ends, the plurality of ends including a first end formed by a first sidewall and a second sidewall that is oriented towards a first edge of the flashing;

a bottom portion that is attached to the plurality of sidewalls and that defines a second circular groove including a substantially similar diameter as the first circular groove and is substantially concentric with the first circular groove on a substantially parallel plane, the second circular groove indicating suitable hole positions in the bottom portion; and

a top portion that defines an opening, the opening is substantially concentric with the second circular groove.

2. The junction box of claim 1 , wherein the flashing and the housing are a single unibody piece.

3. The junction box of claim 1 , wherein the plurality of sidewalls include a third sidewall, a fourth sidewall, and a fifth sidewall, wherein the third sidewall, the fourth sidewall, and the fifth sidewall each include a plurality of dimples that indicate suitable hole positions.

4. The junction box of claim 3 , wherein the pluralities of dimples each include a first dimple that is positioned on a center point of one of the plurality of sidewalls.

5. The junction box of claim 4 , wherein each of the pluralities of dimples also define a second dimple that is separated from a third dimple by a particular distance.

6. The junction box of claim 3 , further comprising:

a first eave attached to a second end formed by the second sidewall and the third sidewall; and

a second eave attached to a third end formed by the first sidewall and the fourth sidewall.

7. The junction box of claim 6 , wherein:

the first eave is positioned at a first angle that is substantially similar to a second angle of the second sidewall relative to the first edge of the flashing; and

the second eave is positioned at a third angle that is substantially similar to a fourth angle of the first sidewall relative to the first edge of the flashing.

8. The junction box of claim 1 , wherein the second circular groove includes indicia of suitable fastener locations.

9. The junction box of claim 1 , further comprising a lid selectively attachable to the housing to environmentally seal a volume defined by the housing.

10. The junction box of claim 9 , further comprising a retention system that retains the lid relative to the flashing.

11. The junction box of claim 10 , wherein the retention system includes:

a first retention portion attached to the second surface of the flashing;

a second retention portion attached to a first surface of the lid; and

the first retention portion is attached to the second retention portion by a retention device.

12. The junction box of claim 9 , wherein:

the housing further comprises an attachment portion attached to the opening; and

the lid selectively attaches to the housing via the attachment portion.

13. The junction box of claim 12 , wherein the attachment portion includes a threaded portion.

14. The junction box of claim 1 , wherein the first circular groove includes a perimeter disposed a particular distance from the edges of the flashing.

15. The junction box of claim 1 , wherein the housing and the flashing include a polycarbonate material infused with a hydroxyphenyl-benzotriazole material.

16. The junction box of claim 1 , wherein the housing further includes a first portion within a perimeter of the first circular groove and the first portion within the perimeter of the first circular groove comprises an ethylene propylene diene monomer (EPDM) rubber.

17. A junction box comprising:

a single unibody piece including:

a flashing including a first surface and a second surface, the first surface defining a first circular groove and a perimeter of the first circular groove that is at least one and a half inches from edges of the flashing;

a housing positioned at least a second distance from the edges of the flashing, the housing including:

a plurality of sidewalls that form a plurality of ends, the plurality of ends including a first end formed by a first sidewall and a second sidewall that is oriented towards a first edge of the flashing and a third sidewall, a fourth sidewall, and a fifth sidewall each include a plurality of dimples to indicate suitable hole positions;

a bottom portion that is attached to the plurality of sidewalls and that defines a second circular groove including a substantially similar diameter to the first circular groove and is substantially concentric with the first circular groove on a substantially parallel plane, the second circular groove indicating suitable hole positions in the bottom portion, and the second circular groove includes indicia of suitable fastener locations;

a top portion that defines an opening, the opening is substantially concentric with the second circular groove; and

a threaded portion that is attached to the opening;

a first eave attached to a second end formed by the second sidewall and a third sidewall, the first eave is positioned at a first angle that is substantially similar to a second angle of the second sidewall relative to the first edge of the flashing; and

a second eave attached to a third end formed by the first sidewall and a fourth sidewall, and the second eave is positioned at a third angle that is substantially similar to a fourth angle of the first sidewall relative to the first edge of the flashing.

18. The junction box of claim 17 , further comprising:

a first retention portion attached to the second surface of the flashing;

a lid selectively attachable to the housing via the threaded portion, the lid including a second retention portion attached to a first surface of the lid, and the lid environmentally seals a volume defined by the housing and the lid when attached to the housing; and

the first retention portion is attached to the second retention portion by a retention device.

19. A junction box comprising:

a housing, including:

a plurality of sidewalls including a third sidewall, a fourth sidewall, and a fifth sidewall that each include a plurality of dimples to indicate suitable hole positions;

a bottom portion that is attached to the plurality of sidewalls and that defines a second circular groove and a first circular groove, wherein the second circular groove includes a substantially similar diameter as the first circular groove and is substantially concentric with the first circular groove located on a substantially parallel plane, the second circular groove indicating suitable hole positions in the bottom portion, and the second circular groove including indicia of suitable fastener locations; and

a top portion that defines an opening, the opening is substantially concentric with the second circular groove.

20. The junction box of claim 19 , wherein the first circular groove and the second circular groove are at least one and a half inches from a sidewall of the housing, the junction box further comprising:

a first retention portion positioned on a first surface of a sidewall;

a threaded portion attached to the opening;

a lid selectively attachable to the housing via the threaded portion, the lid including a second retention portion positioned on a first surface of the lid, and the lid environmentally seals a volume defined by the housing and the lid when attached to the housing; and

a retention device that is attached to the first retention portion and the second retention portion.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 4, 2023
From: EASY SOLAR PRODUCTS, LLC
To: EASY SOLAR PRODUCTS, INC.
Reel/Frame 063537/0033 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 2, 2021
From: SASQUATCH SOLAR, LLC
To: EASY SOLAR PRODUCTS, LLC
Reel/Frame 055450/0727 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 26, 2018
From: WADE, BENJAMIN; HATLEY, LEE
To: SASQUATCH SOLAR, LLC
Reel/Frame 045648/0685 →
Cited By (8)
US 1,106,972 US 1,113,758 US 1,129,390 US 12,348,020 US 12,494,627 US 12,676,464 US 12,683,371 US 12,695,283