IP Library Granted Patent US 10,510,470
Granted Patent B2
US 10,510,470 · App. 15/964,723 · Granted Dec 17, 2019

Diffusion barriers for metallic superconducting wires

Inventors: David Smathers (Columbus, OH); Paul Aimone (Bridgewater, MA)
Assignee: H.C. STARCK INC.
H01B12/10H01B12/06H01L39/12H01L39/14H01L39/2403H01L39/2406H01L39/2409Y02E40/642Y02E40/644
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Quick Facts
Patent No.
US 10,510,470
App. No.
15/964,723
Granted
Dec 17, 2019
Kind
B2
Abstract

In various embodiments, superconducting wires incorporate diffusion barriers composed of Ta alloys that resist internal diffusion and provide superior mechanical strength to the wires.

Claims (45)

1. A superconducting wire possessing diffusion resistance and mechanical strength, the superconducting wire comprising:

an outer wire matrix comprising Cu;

disposed within the wire matrix, a diffusion barrier comprising a Ta—W alloy containing 0.2%-10% W; and

a plurality of composite filaments surrounded by the diffusion barrier and separated from the outer wire matrix by the diffusion barrier,

wherein:

each composite filament comprises (i) a plurality of Nb-based monofilaments and (ii) a cladding comprising Cu surrounding the plurality of monofilaments,

the diffusion barrier occupies 2%-15% of a cross-sectional area of the superconducting wire, and

the diffusion barrier extends through an axial dimension of the superconducting wire.

2. The wire of claim 1 , wherein each monofilament comprises a core comprising Nb and, surrounding the core, a cladding comprising Cu.

3. The wire of claim 1 , wherein at least one monofilament comprises Nb and at least one of Ti, Zr, Hf, Ta, Y, or La.

4. The wire of claim 1 , wherein at least one monofilament comprises Nb and Sn.

5. The wire of claim 1 , wherein the diffusion barrier comprises Ta-3W.

6. The wire of claim 1 , wherein at least one of the composite filaments has a hexagonal cross-sectional shape and/or at least one of the monofilaments has a hexagonal cross-sectional shape.

7. The wire of claim 1 , further comprising a stabilizing element extending through the axial dimension of the superconducting wire, the stabilizing element comprising (i) Ta, (ii) a Ta alloy containing 0.2%-10% W, or (iii) an alloy of Nb and at least one of Hf, Ti, Zr, Ta, V, Y, Mo, or W.

8. The wire of claim 1 , wherein a yield strength of the superconducting wire is at least 100 MPa.

9. A superconducting wire possessing diffusion resistance and mechanical strength, the superconducting wire comprising:

an outer wire matrix comprising Cu;

disposed within the wire matrix, a diffusion barrier comprising a Ta—W alloy and one or more alloying elements selected from the group consisting of Ru, Pt, Pd, Rh, Os, Ir, Mo, Re, or Si; and

a plurality of composite filaments surrounded by the diffusion barrier and separated from the outer wire matrix by the diffusion barrier,

wherein:

each composite filament comprises (i) a plurality of Nb-based monofilaments and (ii) a cladding comprising Cu surrounding the plurality of monofilaments,

the diffusion barrier occupies 2%-15% of a cross-sectional area of the superconducting wire, and

the diffusion barrier extends through an axial dimension of the superconducting wire.

10. The wire of claim 9 , wherein the Ta—W alloy contains 0.2%-10% W.

11. The wire of claim 9 , wherein the Ta—W alloy is Ta-3W.

12. The wire of claim 9 , wherein each monofilament comprises a core comprising Nb and, surrounding the core, a cladding comprising Cu.

13. The wire of claim 9 , wherein at least one monofilament comprises Nb and at least one of Ti, Zr, Hf, Ta, Y, or La.

14. The wire of claim 9 , wherein at least one monofilament comprises Nb and Sn.

15. The wire of claim 9 , further comprising a stabilizing element extending through the axial dimension of the superconducting wire, the stabilizing element comprising (i) Ta, (ii) a Ta alloy containing 0.2%40% W, or (iii) an alloy of Nb and at least one of Hf, Ti, Zr, Ta, V, Y, Mo, or W.

16. A superconducting wire possessing diffusion resistance and mechanical strength, the superconducting wire comprising:

an inner wire stabilizing matrix comprising Cu;

disposed around the wire stabilizing matrix, a diffusion barrier comprising a Ta—W alloy containing 0.2%-10% W; and

a plurality of composite filaments disposed around the diffusion barrier and separated from the wire stabilizing matrix by the diffusion barrier,

wherein:

each composite filament comprises (i) a plurality of Nb-based monofilaments and (ii) a cladding comprising Cu surrounding the plurality of monofilaments,

the diffusion barrier occupies 2%-15% of a cross-sectional area of the superconducting wire, and

the diffusion barrier extends through an axial dimension of the wire.

17. The wire of claim 16 , wherein each monofilament comprises a core comprising Nb and, surrounding the core, a cladding comprising Cu.

18. The wire of claim 16 , wherein at least one monofilament comprises Nb and at least one of Ti, Zr, Hf, Ta, Y, or La.

19. The wire of claim 16 , wherein at least one monofilament comprises Nb and Sn.

20. The wire of claim 16 , wherein the diffusion barrier comprises Ta-3W.

21. The wire of claim 16 , wherein the diffusion barrier additionally contains one or more alloying elements selected from the group consisting of Ru, Pt, Pd, Rh, Os, Ir, Mo, Re, or Si.

22. The wire of claim 16 , wherein at least one of the composite filaments has a hexagonal cross-sectional shape and/or at least one of the monofilaments has a hexagonal cross-sectional shape.

23. The wire of claim 16 , further comprising a stabilizing element extending through the axial dimension of the superconducting wire, the stabilizing element comprising (i) Ta, (ii) a Ta alloy containing 0.2%40% W, or (iii) an alloy of Nb and at least one of Hf, Ti, Zr, Ta, V, Y, Mo, or W.

24. The wire of claim 16 , wherein a yield strength of the superconducting wire is at least 100 MPa.

Assignments (3)
CHANGE OF NAME Recorded Apr 5, 2022
From: H.C. STARCK INC.
To: MATERION NEWTON INC.
Reel/Frame 059596/0925 →
SECURITY INTEREST Recorded Nov 1, 2021
From: H.C. STARCK INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 057978/0970 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 17, 2018
From: SMATHERS, DAVID B.; AIMONE, PAUL
To: H.C. STARCK INC.
Reel/Frame 046886/0300 →