Inspection of seal for high altitude balloons
View Patent ↗Aspects of the disclosure relate to systems and techniques for inspecting seals for high altitude balloons. In one example, a system may include a reflective surface, a translucent material on the reflective surface, and a movable light source configured to move along the reflective surface and provide light to the reflective surface. The light is provided such that it is reflected from the reflective surface and through the translucent material in order to backlight a balloon envelope seal for inspection. A method for inspecting a balloon envelope seal may include placing balloon envelope material on a table, forming a seal between portions of the material, moving a light over the seal, shining light onto a reflective portion of the table below the seal to backlight the seal, and inspecting the seal using the backlighting of the seal.
1. A method for inspecting first translucent material, the method comprising:
placing the first translucent material on a surface, the surface included a first layer of second translucent material and a second layer including a reflective surface;
arranging a movable light source over the first translucent material the movable light source includes a housing having an open end, a closed end, and one or more sidewalls arranged between the open end and the closed end, the closed end including an image sensor;
using the movable light source to provide light to the reflective surface such that light from the movable light source is reflected from the reflective surface and through the second translucent material in order to backlight the first translucent material; and
using the image sensor to capture the reflected light in order to inspect the first translucent material.
2. The method of claim 1 , wherein the first translucent material includes a seal and the image sensor is used to capture reflected light that passes through the seal.
3. The method of claim 2 , further comprising using a heat sealer to create the seal.
4. The method of claim 3 , wherein the heat sealer is attached to the movable light source, and creating the seal includes moving the heat sealer and the light source along a track.
5. The system of claim 3 , wherein creating the seal includes creating the seal one discrete portion at a time, and the method further comprises moving the movable light source along a track to backlight each portion of the seal.
6. The method of claim 1 , further comprising moving the movable light along a track to provide light for inspection along different portions of the first translucent material.
7. The method of claim 1 , further comprising using a computing device to send instructions to the movable light source in order to move the movable light source along the track.
8. The method of claim 1 , wherein the one or more sidewalls includes four walls arranged around the open end, and the method further comprises using the four walls to press the first translucent material against the second translucent material and reduce the amount of light entering the housing which does not enter the housing through the second translucent material.
9. The system of claim 1 , wherein the image sensor includes a charge coupled device, and the method further includes using the charge coupled device to generate an image of the first translucent material for inspection.
10. The method of claim 1 , further comprising sending information about the first translucent material generated by the image sensor to a computing device for processing.
11. The method of claim 10 , further comprising:
processing the information about the first translucent material using the computing device; and
identifying a problem with the first translucent material.
12. The method of claim 1 , wherein the movable light source includes at least one wing portion attached to the one or more sidewalls and the light source is attached to the at least one wing such that using the movable light source to provide light to the reflective surface includes orienting the at least one wing at an angle towards the reflective surface.
13. The method of claim 1 , further comprising selecting the angle in order to ensure that a sufficient amount of the light will be reflected off of the reflective surface and back towards the image sensor.
14. The method of claim 1 , wherein the light source includes an LED light strip such that using the movable light source to provide light to the reflective surface includes positioning the LED light strip at an angle towards the reflective surface.
15. The system of claim 1 , wherein using the movable light source to provide light to the reflective surface includes reflecting the light into the open end of the housing.
16. The method of claim 1 , wherein the second translucent material and the reflective surface are incorporated into a table such placing the first translucent material includes arranging the first translucent material on the table.
17. The method of claim 1 , wherein arranging a movable light source over the first translucent material includes using a control unit to control movement of the movable light source.
18. The method of claim 16 , wherein using the control unit includes controlling an actuating arm configured to extend and retract the movable light source.
19. The method of claim 17 , wherein extending and retracting the movable light source includes moving the housing towards and away from a seal for inspection.
20. The method of claim 17 , further comprising using the actuating arm to press the housing against the second translucent material.