IP Library Granted Patent US 11,084,217
Granted Patent B2
US 11,084,217 · App. 15/970,247 · Granted Aug 10, 2021

Illumination techniques in additive fabrication and related systems and methods

Inventors: Eduardo Torrealba (Cambridge, MA); Brian Chan (Cambridge, MA)
Assignee: Formlabs, Inc.
B29C64/364B29C64/153B29C64/25B29C64/264B22F12/00B29C64/218B33Y30/00
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Quick Facts
Patent No.
US 11,084,217
App. No.
15/970,247
Granted
Aug 10, 2021
Kind
B2
Abstract

Techniques for illuminating an interior of an enclosure in an additive fabrication device are described. According to some aspects, an additive fabrication device includes a build region into which source material may be disposed and at least one source of electromagnetic radiation configured to direct radiation onto the source material in the build region to thereby form a layer of solid material from the source material. A first heater may be included that is configured to heat at least a portion of the source material in the build region. In some embodiments, an enclosure surrounds the build region and comprises a refractive aperture. In some embodiments, at least one light source is arranged to direct light into the enclosure through the refractive aperture.

Claims (18)

1. An additive fabrication device configured to fabricate objects by forming layers of solid material from a polymeric source material, the additive fabrication device comprising:

a material bed onto which the polymeric source material may be disposed;

at least one source of electromagnetic radiation configured to direct radiation onto the polymeric source material in the material bed to selectively heat a portion of the polymeric source material and thereby form a layer of solid material from the polymeric source material;

a first heater arranged proximate to the material bed and configured to heat at least a portion of the polymeric source material in the material bed;

an enclosure surrounding the material bed, the enclosure comprising an optical waveguide; and

at least one light source, distinct from the at least one source of electromagnetic radiation, arranged to direct light into the enclosure through the optical waveguide to illuminate the material bed within the enclosure.

2. The additive fabrication device of claim 1 , wherein the at least one light source is arranged within at least one wall of the enclosure.

3. The additive fabrication device of claim 2 , wherein the at least one light source is arranged at least partially within the optical waveguide.

4. The additive fabrication device of claim 1 , wherein the at least one light source is arranged external to the enclosure.

5. The additive fabrication device of claim 1 , wherein the optical waveguide comprises borosilicate glass.

6. The additive fabrication device of claim 1 , wherein the optical waveguide comprises a reflective coating.

7. The additive fabrication device of claim 6 , wherein the optical waveguide comprises a refractive material and wherein the reflective coating is applied as a coating to the refractive material.

8. The additive fabrication device of claim 1 , wherein the enclosure comprises a plurality of optical waveguides.

9. The additive fabrication device of claim 8 , wherein the plurality of optical waveguides include optical waveguides within opposing faces of the enclosure.

10. The additive fabrication device of claim 1 , wherein the at least one light source includes one or more light emitting diodes (LEDs).

11. The additive fabrication device of claim 1 , wherein the optical waveguide comprises a plurality of optic fibers.

12. The additive fabrication device of claim 1 , wherein the optical waveguide has a diameter between 2 mm and 20 mm.

13. The additive fabrication device of claim 1 , wherein the optical waveguide comprises a light pipe.

Assignments (3)
AMENDED AND RESTATED INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Aug 5, 2022
From: FORMLABS INC.; FORMLABS OHIO INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 061087/0001 →
SECURITY INTEREST Recorded Jan 29, 2020
From: FORMLABS INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 051734/0886 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 25, 2019
From: TORREALBA, EDUARDO; CHAN, BRIAN
To: FORMLABS, INC.
Reel/Frame 048996/0707 →
Continuity (2)
Provisional Application 62502567 · May 5, 2017
Related Publication 20180319084A1 · Nov 8, 2018