IP Library Granted Patent US 11,440,139
Granted Patent B2
US 11,440,139 · App. 15/970,518 · Granted Sep 13, 2022

Liquid enhanced laser stripping

Inventors: Henry H. Thayer (Wethersfield, CT); Dmitri Novikov (Avon, CT); Robert J. Meehan (Manchester, CT); Bartolomeo Palmieri (Guilford, CT)
Assignee: RAYTHEON TECHNOLOGIES CORPORATION
B23K26/362B23K26/0622B23K26/146B23K26/402B23K31/10F01D5/286B23K2101/35F05D2230/13
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Quick Facts
Patent No.
US 11,440,139
App. No.
15/970,518
Granted
Sep 13, 2022
Kind
B2
Abstract

A method for stripping ceramic from a component includes applying a liquid to a ceramic coating of an outer surface of the component. The method also includes directing a plurality of laser pulses at the ceramic coating with the applied liquid in order to spall the ceramic coating from the component.

Claims (18)

1. A method for stripping a ceramic coating from a component, comprising:

wetting a ceramic coating on an outer surface of the component with a liquid by spraying the liquid onto the ceramic coating; and

using a laser generator to direct a plurality of laser pulses at the ceramic coating with the applied liquid in order to spall the ceramic coating from the component, the laser generator including a fiber laser generator,

wherein the liquid includes an ink to absorb energy from the plurality of laser pulses such that the liquid changes from a liquid state to a gaseous state in response to receiving at least some of the plurality of laser pulses.

2. The method of claim 1 , wherein the fiber laser generator generates the plurality of laser pulses using an optical fiber as an active gain medium.

3. The method of claim 1 , wherein each of the plurality of laser pulses has a pulse duration that is between 2 nanoseconds and 500 nanoseconds.

4. The method of claim 1 , wherein each of the plurality of laser pulses has a power of between 500 watts and 10 kilowatts.

5. The method of claim 1 , further comprising at least one of moving the component relative to the plurality of laser pulses or moving the plurality of laser pulses relative to the component while directing the plurality of laser pulses at the ceramic coating in order to apply at least one pulse of the plurality of laser pulses to each area of the component that includes the ceramic coating in order to remove all of the ceramic coating.

6. The method of claim 1 , wherein the ceramic coating has a columnar structure grown on a metallic bond coating of the component such that the liquid fills in gaps between columns of the columnar structure.

7. The method of claim 1 , wherein the ceramic coating includes at least one of an yttrium stabilized zirconia or a gadolinium zirconate, and the component includes at least one of a nickel, a cobalt, a chromium, an aluminum, or an yttrium.

8. A method for stripping a ceramic coating from a component, comprising:

applying a liquid including water to a ceramic coating of an outer surface of the component;

using a laser generator to direct a plurality of laser pulses at the ceramic coating with the applied liquid to spall the ceramic coating from the component, the laser generator including a fiber laser generator; and

at least one of moving the component relative to the plurality of laser pulses or moving the plurality of laser pulses relative to the component while directing the plurality of laser pulses at the ceramic coating,

wherein the liquid includes an ink to absorb energy from the plurality of laser pulses such that the liquid changes from a liquid state to a gaseous state in response to receiving at least some of the plurality of laser pulses.

9. The method of claim 8 , wherein each of the plurality of laser pulses have a pulse duration that is between 2 nanoseconds and 500 nanoseconds and a power of between 500 watts and 10 kilowatts.

10. The method of claim 9 , wherein the fiber laser generator generates the plurality of laser pulses using an optical fiber as an active gain medium.

11. The method of claim 9 , wherein the fiber laser generator generates the plurality of laser pulses using at least one of stimulated Raman scattering or four-wave mixing as a gain media.

Assignments (4)
CHANGE OF NAME Recorded Jul 27, 2023
From: RAYTHEON TECHNOLOGIES CORPORATION
To: RTX CORPORATION
Reel/Frame 064714/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE AND REMOVE PATENT APPLICATION NUMBER 11886281 AND ADD PATENT APPLICATION NUMBER 14846874. TO CORRECT THE RECEIVING PARTY ADDRESS PREVIOUSLY RECORDED AT REEL: 054062 FRAME: 0001. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF ADDRESS. Recorded Mar 4, 2021
From: UNITED TECHNOLOGIES CORPORATION
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 055659/0001 →
CHANGE OF NAME Recorded Sep 4, 2020
From: UNITED TECHNOLOGIES CORPORATION
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 054062/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 3, 2018
From: THAYER, HENRY H.; NOVIKOV, DMITRI; MEEHAN, ROBERT J.; PALMIERI, BARTOLOMEO
To: UNITED TECHNOLOGIES CORPORATION
Reel/Frame 045710/0589 →
Continuity (1)
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