Mesh seam connection element
A mesh tape bonded to the outer edge or outward side of sheet panel products. The mesh tape is applied so that the tape overhangs the edge of the panel for the purpose of adjoining to the adjacent panel following installation of the panels at a job site. The mesh may be applied to two edges of the sheet panel, one along the panel width and another along the panel length. When installed, the panel edge with the mesh tape applied is overlapped with the edge of an adjacent panel that does not have tape applied, both along the length and width, thus allowing for a faster, more robust and reliable installation of panel sheathing.
1. A method of manufacturing a panel sheet with embedded mesh tape in a factory, comprising:
producing a panel sheet through a primary press process;
providing a first length of mesh tape with an inner edge and an outer edge;
affixing the inner edge of the first length of mesh tape on a face of the panel sheet along a first edge of the panel sheet;
after affixing the inner edge of the first length of mesh tape to the face of the panel sheet, applying at a factory a WRB layer or coating to the face of the panel sheet and over the inner edge of the first length of mesh tape; and
curing the WRB layer or coating to integrate the first length of mesh tape with the panel.
2. The method of claim 1 , further comprising the steps of:
providing a second length of mesh tape with an inner edge and an outer edge; and
affixing the inner edge of the second length of mesh tape on the face of the panel sheet along a second edge of the panel sheet.
3. The method of claim 2 , wherein the second edge of the panel sheet is adjacent to the first edge of the panel sheet.
4. The method of claim 1 , further comprising the steps of:
bending the outer edge of the first length of mesh tape at an angle downward with respect to the plane of the face of the panel sheet;
setting the angle in the first length of mesh tape.
5. The method of claim 4 , wherein the angle is set by applying heat.
6. The method of claim 1 , wherein the first length of mesh tape comprises water-resistant mesh tape.
7. The method of claim 1 , wherein the panel sheet comprises a manufactured wood product with multiple layers.
8. The method of claim 1 , wherein the face of the panel sheet is an outer face of the panel sheet.
9. The method of claim 1 , wherein the step of affixing the inner edge of the first length of mesh tape on a face of the panel sheet along a first edge of the panel sheet comprises positioning the first length of mesh tape such that the outer edge extends a distance outward from the first edge of the panel sheet.
10. The method of claim 9 , wherein the distance is sufficient to cover a seam between the first edge of the panel sheet and a corresponding edge of a second panel sheet installed adjacent thereto.
11. The method of claim 1 , wherein the mesh tape is embedded in the first panel sheet during a factory manufacturing process of the first panel sheet.
12. The method of claim 4 , wherein the angle downward is approximately 20 degrees.