Pumping unit counterweight balancing
A method of balancing a beam pumping unit can include securing counterweights to crank arms, thereby counterbalancing a torque applied at a crankshaft at a maximum torque factor position due to a polished rod load and any structural unbalance. A well system can include a beam pumping unit including a gear reducer having a crankshaft, crank arms connected to the crankshaft, a beam connected at one end to the crank arm and at an opposite end to a rod string polished rod, and counterweights secured to the crank arms, and in which a torque applied at the crankshaft at a maximum torque factor position due to weights of the crank arms, the counterweights and wrist pins equals a torque applied at the crankshaft at the maximum torque factor position due to a load applied to the beam via the polished rod and any structural unbalance.
1. A method of balancing a beam pumping unit for use with a subterranean well, the method comprising:
securing one or more counterweights to one or more crank arms of the beam pumping unit, thereby counterbalancing a torque applied at a crankshaft of the beam pumping unit at a maximum torque factor position of the crank arms due to a polished rod load and any structural unbalance of the beam pumping unit,
in which the polished rod load is an average of a first load applied to the beam via the polished rod on an upstroke of the beam pumping unit and a second load applied to the beam via the polished rod on a downstroke of the beam pumping unit.
2. The method of claim 1 , in which the maximum torque factor position of the crank arms occurs on the upstroke of the beam pumping unit.
3. The method of claim 1 , in which the maximum torque factor position of the crank arms occurs on the downstroke of the beam pumping unit.
4. The method of claim 1 , in which the counterbalancing comprises a torque applied at the crankshaft at the maximum torque factor position of the crank arms due to weights of the crank arms, the counterweights and one or more wrist pins equaling the torque applied at the crankshaft at the maximum torque factor position of the crank arms due to the polished rod load and any structural unbalance of the beam pumping unit.
5. The method of claim 1 , in which the securing comprises positioning the counterweights at respective positions along the crank arms, so that a torque applied at the crankshaft at the maximum torque factor position of the crank arms due to weights of the crank arms, the counterweights and one or more wrist pins equals the torque applied at the crankshaft at the maximum torque factor position of the crank arms due to the polished rod load and any structural unbalance of the beam pumping unit.
6. The method of claim 1 , further comprising:
calculating a first torque at the crankshaft due to the counterweights at a maximum absolute value torque factor position of the crank arms on the upstroke of the beam pumping unit;
calculating a second torque at the crankshaft due to the counterweights at a maximum absolute value torque factor position of the crank arms on the downstroke of the beam pumping unit;
calculating an absolute value of a difference between the first and second torques; and
comparing the absolute value of the difference between the first and second torques to a balance tolerance.
7. The method of claim 6 , further comprising, after the comparing and in response to the absolute value of the difference between the first and second torques being greater than the balance tolerance, selecting at least one of the group consisting of different counterweights and different crank arms.
8. The method of claim 1 , in which the maximum torque factor position of the crank arms is a rotational position at which a torque applied at the crankshaft due to the polished rod load is at a maximum.
9. A method of balancing a beam pumping unit for use with a subterranean well, the method comprising:
determining positions of respective counterweights along crank arms at which a torque applied at a crankshaft at a maximum torque factor position of the crank arms due to weights of the crank arms, the counterweights and one or more wrist pins equals a torque applied at the crankshaft at the maximum torque factor position of the crank arms due to a polished rod load and any structural unbalance of the beam pumping unit; and
counterbalancing the torque applied at the crankshaft at the maximum torque factor position of the crank arms due to a polished rod load and any structural unbalance of the beam pumping unit by securing the counterweights to the crank arms at the respective positions,
in which the polished rod load is an average of a first load applied to a beam of the pumping unit via the polished rod on an upstroke of the beam pumping unit and a second load applied to the beam via the polished rod on a downstroke of the beam pumping unit.
10. The method of claim 9 , in which the maximum torque factor position of the crank arms occurs on the upstroke of the beam pumping unit.
11. The method of claim 9 , in which the maximum torque factor position of the crank arms occurs on the downstroke of the beam pumping unit.
12. The method of claim 9 , further comprising:
calculating a first torque at the crankshaft due to the counterweights at a maximum absolute value torque factor position of the crank arms on the upstroke of the beam pumping unit;
calculating a second torque at the crankshaft due to the counterweights at a maximum absolute value torque factor position of the crank arms on the downstroke of the beam pumping unit;
calculating an absolute value of a difference between the first and second torques; and
comparing the absolute value of the difference between the first and second torques to a balance tolerance.
13. The method of claim 12 , further comprising, after the comparing and in response to the absolute value of the difference between the first and second torques being greater than the balance tolerance, selecting at least one of the group consisting of different counterweights and different crank arms.